Abstract
In the paper the results of the characterization of the chatter phenomenon in the band sawing process are presented. In particular, the influence of the cutting speed and of the distance between the cutting blade supports on chatter characteristics was investigated. In addition to the cutting forces, and emitted sound, the machine vibrations described by the measured acceleration signals were used to characterize the chatter. Based on an analysis of these signals, a hysteresis of the chatter onset and chatter die-out cutting speeds was observed. The observed chatter hysteresis indicates that the chatter onset in band sawing is caused by a Hopf-like bifurcation, and that cutting speed is a promising parameter for chatter control. Additionally a strong effect on chatter characteristics of the distance between the cutting blade supports was experimentally confirmed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Gradišek J, Govekar E, Grabec I (2001) Chatter onset in non-regenerative cutting: a numerical study. J Sound Vib 242:829–838
Quintana G, Ciurana J (2011) Chatter in machining processes: a review. Int J Mach Tools Manuf 51:363–376. doi:10.1016/j.ijmachtools.2011.01.001
Dombovari Z, Barton DAW, Wilson RE, Stepan G (2011) On the global dynamics of chatter in the orthogonal cutting model. Int J Non-Linear Mech 46:330–338
Pan G, Xu H, Kwan CM, Liang C, Haynes L, Geng Z (1996) Modeling and intelligent chatter control strategies for a lathe machine. Control Eng Pract 4:1647–1658
Gradišek J et al (2005) On stability prediction for milling. Int J Mach Tools Manuf 45:769–781
Govekar E, Baus A, Gradisek J, Klocke F, Grabec I (2002) A new method for chatter detection in grinding. CIRP Ann–Manuf. Technol 51:267–270. doi:10.1016/S0007-8506(07)61514-5
Mote CD Jr (1965) A study of band saw vibrations. J Franklin Inst 279:430–444. doi:10.1016/0016-0032(65)90273-5
Alspaugh DW (1967) Torsional vibration of a moving band. J Franklin Inst 283:328–338
Okai R (2009) Influence of vibration coupling between band saw frame and feed-carriage system on sawdust spillage and surface quality of workpiece during sawing. Eur J Wood Prod 67:189–195. doi:10.1007/s00107-009-0319-z
Le-Ngoc L, McCallion H (1999) Self-induced vibration of band saw blades during cutting. Proc Inst Mech Eng 213:371–380. doi:10.1243/0954406991522329
Thaler T, Potočnik P, Mužič P, Bric I, Bric R, Govekar E (2012) Characterization of band sawing based on cutting forces. J Mach Eng 12:41–54
Acknowledgments
The research work described in this paper was partly financed by the European Union, European Social Fund. It was implemented within the framework of the Operational Program for Human Resources Development for the period 2007–2013, Priority axis 1: Promoting entrepreneurship and adaptability, Main type of activity 1.1.: Experts and researchers for competitive enterprises.
The support of the Slovenian Research Agency, the research program P2-0241 Synergetics of Complex Systems and Processes, is also gratefully acknowledged.
The authors also gratefully acknowledge the helpful comments and suggestions of the reviewers, which have improved the presentation.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer-Verlag Berlin Heidelberg
About this paper
Cite this paper
Thaler, T., Potočnik, P., Govekar, E. (2014). Experimental Characterization of Chatter in Band Sawing. In: Dalpiaz, G., et al. Advances in Condition Monitoring of Machinery in Non-Stationary Operations. Lecture Notes in Mechanical Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-39348-8_60
Download citation
DOI: https://doi.org/10.1007/978-3-642-39348-8_60
Published:
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-642-39347-1
Online ISBN: 978-3-642-39348-8
eBook Packages: EngineeringEngineering (R0)