Abstract
The chapter focuses on the tribological interactions in the area of machining and grinding and details the frictional interactions at the chip-tool interface. The chapter then discusses cutting, ploughing and sliding interaction models that are generally applied to the actions of cutting tools and provides solutions to reducing these interactions using solid and liquid lubricants. The authors intend to provide an understanding to readers of the chapter to design better processes for machining difficult-to-machine materials used in industry at large.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Ackroyd B (1999) Ph.d. Thesis, School of Industrial Engineering, Purdue University, West Lafayette, Indiana
Akhmatov AS (1939) Some items in the investigation of the external friction of solids, Trudy Stankina; cited by I. V. Kragelski (1965) in Friction and Wear. Butterworths, London, p 159
Baglin JEE, Gottschall RJ, Batich CD (1987) Materials Research Society, Pittsburgh, pp 81–86
Bednar MS, Cai BC, Kuhlmann-Wilsdorf D (1993) Pressure and structure dependence of solid lubrication. Lub. Eng. 49(10):741–749
Bisson ΕΕ, Anderson WJ (1964) Advanced bearing technology, NASA SP-38. National Aeronautics and Space Administration, Washington
Black PH (1961) Theory of Metal Cutting. McGraw-Hill, New York, pp 45–72
Blok H (1963) The flash temperature concept. Wear 6:483–494
Boehringer RH (1992) Grease, in ASM handbook, friction, lubrication, and wear technology, ASM International, Materials Park Ohio, 10th edn, vol 18, pp 123–131
Bowden FP, Tabor D (1986) The Friction and Lubrication of Solids. Clarendon Press, Oxford
Briscoe BJ (1992) Friction of organic polymers. In: Singer IL, Pollock HM (eds) Fundamentals of friction: macroscopic and microscopic processes. Kluwer, Dordrecht, pp 167–182
Briscoe BJ, Stolarski TA (1993) Friction, chapter 3 in characterization of tribological materials. In: Glaeser WA, Butterworth Heinemann, Boston, pp 48–51
Buckley DF (1981) Surface effects in adhesion friction, wear, and lubrication,chapter5. Elsevier, New York, pp 245–313
Burton RA (1980) Thermal deformation in frictionally-heated systems. Elsevier, Lausanne, p 290
Campbell WE (1940) Remarks printed in proceedings of MIT conference on friction and surface finish. MIT Press, Cambridge, p 197
Cowan RS, Winer WO (1992). Frictional heating calculations, in ASM Hand-book. Friction, lubrication, and wear technology, ASM International, Materials Park, Ohio, 10th edn, vol 18, pp 39–44
Dow TA, Stockwell RD (1977) Experimental verification of thermoelastic instabilities in sliding contact. J Lubric Technol 99(3):359
Doyle ED, Horne JG, Tabor D (1979) Frictional interactions between chip and rake face in continuous chip formation. Proc Roy Soc London A 366:173–187
Enthoven JC, Cann PM, Spikes HA (1993) Temperature and scuffing. Tribol Trans 36(2):258–266
Ferrante J, Bozzolo GH, Finley CW, Banerjea A (1988). Interfacial adhesion: theory and experiment. In: Mattox DM, Baglin JΕΕ, Gottschall RJ, Batich CD (eds) Adhesion in solids, Materials Research Society, Pittsburgh, pp 3–16
Greenwood JA, Williamson JBP (1966) Contact of nominally flat surfaces. Proc Roy Soc London A 295:300–319
Greenwood JA (1992) Problems with surface roughness. In: Singer IL,. Pollock HM, Fundamentals of friction: macroscopic and microscopic processes, Kluwer, Dordrecht, pp 57–76
Griffioen JA, Bair S, Winer WO (1985). Infrared surface temperature in a sliding ceramic-ceramic contact. In: Dowson D et al. (eds)Mechanisms of surface distress, Butterworths, London, pp 238–245
Glaeser WA, Dufrane KF (1978) New design methods for boundary lubricated sleeve bearings. Machine design, pp 207–213
Hall AS, Holowenko AR, Laughlin HG (1961) Lubrication and bearing design, in machine design schaum’s outline series. McGraw-Hill, New York, p 279
Hirst W, Hollander AE (1974) Surface finish and damage in sliding. Proc Roy Soc London A 233:379
Hokkirigawa K, Kato K (1988) An experimental and theoretical investigation of ploughing, cutting and wedge formation during abrasive wear. Tribol Int 21(1):51–57
Horne JG, Doyle ED, Tabor D (1978) Direct observation of the contact and lubrication at the chip-tool interface. In: Proceedings of the first international conference on lubrication challenges in metalworking and processing, IIT Research Institute, Chicago
Hutchings IM (1992) Tribology—friction and wear of engineering materials. CRC Press, Boca Raton, p 65
Hwang J (2005) Ph.d. thesis, School of Industrial Engineering, Purdue University, West Lafayette, Indiana
Israelachvili JN (1992)\ Adhesion, friction, and lubrication of molecularly smooth surfaces. In: Pollock HM, Singer IL (eds) Fundamentals of friction: macroscopic and microscopic processes, Kluwer, Dordrecht, pp 351–381
Jackson MJ, Morrell JS (2011) Tribology in manufacturing, chapter 5. In: Davim J (ed) Tribology for engineers: a practical guide, Woodhead Publishing, Cambridge, pp 161–242
Jaeger JC (1942) Moving sources of heat and the temperature at sliding contacts. J. Proc. Royal Soc. N. South Wales, 76:203–224
Klaus EE, Tewksbury EJ (1984) Liquid lubricants. In: Booser ER (ed) The handbook of lubrication, theory and practice of tribology, vol II, CRC Press, Boca Raton, pp 229–254
Kosterin JI, Kraghelski IV (1962) Rheological phenomena in dry friction. Wear 5:190–197
Kragelski IV (1965) Friction and wear. Butterworths, London, p 200
Kragelskii IV, Dobychin MN, Kombalov VS (1982) Friction and wear calculation methods. Pergamon Press, Oxford, pp 178–180
Kudinov VA, Tolstoy DM (1986). Friction and oscillations. In: Kragelski (ed)Tribology handbook, Mir, Moscow, p 122
Kuhlmann-Wilsdorf D (1987) Demystifying flash temperatures I. analytical expressions based on a simple model. Mater Sci Eng 93:107–117
Landman U, Luetke WD, Burnham NA, Colton RJ (1990) Atomistic mechanisms and dynamics of adhesion, nanoindentation, and fracture. Science 248:454–461
Lee S (2006), Ph.d. thesis, School of Industrial Engineering, Purdue University, West Lafayette, Indiana
McClelland GM, Mate CM, Erlandsson R, Chiang S (1988). Direct observation of friction at the atomic scale. In: Mattox DM, Baglin JEE, Gottschall RJ, Batich CD (eds) Adhesion in solids, Materials Research Society, Pittsburgh, pp 81–86
McClelland GM, Mate CM, Erlandsson R, Chiang S (1987) Atomic-scale friction of a tungsten tip on a graphite surface. Phys Rev Lett 59:1942
McCool J (1986) Comparison of models for the contact of rough surfaces. Wear 107:37–60
Madhavan V (1993) M.S. Thesis, School of Industrial Engineering, Purdue University, West Lafayette, Indiana
Miyoshi K, Buckley DH (1981) Anisotropic tribological properties of silicon carbide. In: Proceedings of wear of the materials, ASME, New York, pp 502–509
Moore DF (1975) Principles and applications of tribology. Pergamon Press, Oxford, p 152
Mulhearn TO, Samuels LE (1962) Wear 5:478
Pollock HM, Singer IL (eds) (1992) Fundamentals of friction: macroscopic and microscopic processes, Kluwer, Dordrecht, pp 621
Quinn TFJ, Winer WO (1987) An experimental study of the ‘hot spots’ occurring during the oxidational wear of tool steel on sapphire. J Tribol 109(2):315–320
Rabinowicz E (1965) Friction and wear of materials. John Wiley and Sons, New York, p 69
Rabinowicz E (1992) Friction coefficients of noble metals over a range of loads. Wear 159:89–94
Raimondi AA (1968) Analysis and design of sliding bearings, Chapter 5 in Standard Handbook of Lubrication Engineering. McGraw-Hill, New York
Ramesh KT, Clifton RJ (1987) A pressure-shear plate impact experiment for studying the rheology of lubricants at high pressures and high shear rates. J. Tribal. 109:215–222
Robbins MO, Thompson PA (1991) The critical velocity of stick-slip motion. Science 253:916
Robbins MO, Thompson PA, Grest GS (1993) Simulations of nanometer-thick lubricating films Mater Res Soc Bull XVIII(5):45–49
Robinson GM (2007) Ph. d. thesis, College of Technology, Purdue University, West Lafayette, Indiana
Sanchez-Rubio M, Heredia-Veloz A, Puig JE, Gonzalez-Lozano S (1992) A better viscosity-temperature relationship for petroleum products. Lubr Eng 48(10):821–826
Sikorski ME (1964) The adhesion of metals and factors that influence it. In: Bryant PJ, Lavik L, Salomon G (eds) Mechanisms of solid friction (eds) Elsevier, Amsterdam, pp 144–162
Song JF, Vorburger TV (1992) Surface texture, in ASM handbook,friction, lubrication, and wear technology, ASM International, Materials Park, Ohia, 10th edn, vol 18, pp 334–345
Suh NP (1986) Tribophysics. Prentice-Hall, Englewood Cliffs, pp 416–424
Thompson PA, Robbins MO (1990) Origin of stick-slip motion in boundary lubrication. Science 250:792–794
Wills JG (1980) Lubrication fundamentals. Marcel Dekker, New York
Wheeler DR (1975) The effect of adsorbed chlorine and oxygen on the shear strength of iron and copper junctions, NASA TN D-7894
Whitehouse DJ, Archard JF (1970) The properties of random surfaces of significance in their contact. Proc Royal Soc London A 316:97–121
Young WC (1989) Roark’s formulas for stress and strain, 6th edn. McGraw-Hill, New York
Bhushan B, Gupta BK (1991) Handbook of tribology, McGraw Hill
Handbook of chemistry and physics(1967). CRC Press, 48th edn, p 3
Rabinowicz E (1971) Plate sliding on inclined plate at 50% rel. humidity ASLE Trans., vol 14, p 198
Friction data guide general magnaplate corp (1988) Ventura, California 93003, TMI model 98-5 slip and friction tester, 200 grams load, ground specimens, 54 % rel. humid. average of 5 tests
Acknowledgments
The authors acknowledge with thanks the permission to reproduce Sects. 2 and 3 from Woodhead Publishing, Cambridge, UK. The sections were adapted from the publication: M. J. Jackson and J. S. Morrell, ‘Tribology in Manufacturing’, Chapter 5, p.p. 161-242, published in ‘Tribology for Engineers: A Practical Guide’, Edited by J.Davim, Woodhead Publishing, Cambridge, UK, 2011. ISBN 0 85709 114X and ISBN-13: 978 0 85709 114 7.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2012 Springer-Verlag Berlin Heidelberg
About this chapter
Cite this chapter
Jackson, M.J., Whitfield, M., Robinson, G.M., Morrell, J., Davim, J.P. (2012). Tribology of Machining . In: Davim, J. (eds) Tribology in Manufacturing Technology. Materials Forming, Machining and Tribology. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-31683-8_2
Download citation
DOI: https://doi.org/10.1007/978-3-642-31683-8_2
Published:
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-642-31682-1
Online ISBN: 978-3-642-31683-8
eBook Packages: EngineeringEngineering (R0)