Skip to main content

Hybrid Bonding of Advanced High Strength Steels in the Lightweight Body Shell Design for the Automobile Manufacturing

  • Chapter
  • First Online:

Part of the book series: Advanced Structured Materials ((STRUCTMAT,volume 3))

Abstract

In the lightweight body shell mass production of automobiles, the application of hybrid bonding techniques becomes more and more important. Especially the combination of adhesive bonding and resistance spot welding called weldbonding is of great importance. The target of this contribution is to show the influence of medium-viscosity and low-viscosity structural adhesives on the process reliability of the weldbonding process and the mechanical properties of the hybrid bonded joints. The given results are based on the application of an epoxy PUR-based, an epoxy resin-based and a rubber-based adhesive system for joining a mild and some different advanced high strength steels (AHSS). It will be shown that both the process reliability of the weldbonding process and the mechanical behaviour of the weldbonded joints are influenced by the combinations of the base metals, the applied adhesive systems and the choice of the joining parameters. The behaviour of the weldbonded joints will be studied under quasi-static and impact loads. The discussion of the metallurgical structure of the weldbonded joints depending on the joining parameters will be given, too. Furthermore, the fatigue behaviour of the weldbonded joints will be studied.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. H. Cramer, T. Bschorr, O. Hahn, H. Thommes, et al. Final Report for FOSTA-No. P704/10 AiF-No. 14476 N (Forschungsvereinigung Stahlanwendung e. V., Düsseldorf 2009)

    Google Scholar 

  2. N. N. (1998) Ultra Light Steel Auto Body Final Report. American Iron and Steel Institute, Washington, DC

    Google Scholar 

  3. B. Osburg, L. Patberg, A. Grüneklee et al. New Steel Body – Sicherer und wirtschaftlicher Karosserieleichtbau mit Stahl. Automobiltechnische Zeitschrift ATZ 3 106, 190–194 (2004)

    Google Scholar 

  4. N. N. (2004) in Proceeding of the Conference “State-of-the-Art Multi-Phase Steels”, 23/24 Sept, Berlin

    Google Scholar 

  5. J.M. Demeri, Forming of advanced high strength steels. ASM Handbook Volume 14B Metal Working Sheet Forming, 530–538 (2006)

    Google Scholar 

  6. S. Maggi, M. Murgia, Introduction to the metallurgic characteristics of advanced high strength steels for automobile applications. Weld. Int. 22(9), 610–618, Sept (2008)

    Google Scholar 

  7. G. Weber, S. Göklü, Resistance spot welding of advanced high strength steels – Influence of welding parameters and electrode cap type Proceedings of the International Conference of the International Institute of Welding (IIW), Prague, 14–15 July, 135–155 (2005)

    Google Scholar 

  8. G. Weber, S. Göklü, Schweißeignung und Prozesssicherheit beim Widerstandspunktschweißen hoch fester Mehrphasenstähle im Rohkarosserie-Leichtbau EURO-JOIN 5, Wien:1 V9/1–30 (2004)

    Google Scholar 

  9. G. Weber, S. Göklü, Resistance Spot Welding of Uncoated and Zinc Coated Advanced High Strength Steels (AHSS) Weldability and Process Reliability Influence of Welding Parameters International Institute of Welding (IIW) IIW-Doc. No. III-1347-05, Prague (2005)

    Google Scholar 

  10. G. Weber, S. Göklü, Resistance Spot Welding of Uncoated and Zinc Coated Advanced High Strength Steels (AHSS) – Weldability and Process Reliability – Influence of Welding Parameters Welding in the World 50(3/4), 3–12, Roissy (2006)

    Google Scholar 

  11. G. Weber, S. Göklü, M. Rethmeier, Influence of the Type of Electrode Caps on the Welding Current Ranges and the Process Reliability in Resistance Spot Welding IIW Doc. No. III-1484-08, 61th Annual Assembly of IIW, Graz (2008)

    Google Scholar 

  12. G. Weber, M. Rethmeier, S. Brauser, Extended Weldability Lobes in Resistance Spot Welding of Advanced High Strength Steels (AHSS). In Proceedings of EUROJOIN, Vol 7, Lido de Venezia, Italy (2009)

    Google Scholar 

  13. S.M. Darwish, Weldbonding strengthens and balances the stresses in spot-welded dissimilar thickness joints. J. Mater. Proc. Technol. 134, 352–362 (2003)

    Article  Google Scholar 

  14. S.M. Darwish, A. Al-Samhan, Design rationale of weldbonded joints Int. J. Adhes. Adhes. 24, 367–377 (2004)

    Article  CAS  Google Scholar 

  15. S.M. Darwish, A. Al-Samhan, Thermal stresses developed in weldbonded joints. J. Mater. Proc. Technol. 153–154, 971–977 (2004)

    Article  Google Scholar 

  16. O. Hahn, H. Roland, B. Wender, Berechnung der maximalen Spannungs-konzentration in Punktschweißverbindungen mit geschlossenen Berechnungsverfahren Schweißen und Schneiden Heft 1, 24–27 (1983)

    Google Scholar 

  17. O. Hahn, A. Peetz, Eigenschaften und Wirtschaftlichkeit kombiniert gefügter Blechverbindungen Konferenz-Einzelbericht DVS-Berichte Band 1, Düsseldorf, 272–277 (1995)

    Google Scholar 

  18. D. Knoll, Punktschweißen und Kleben im Karosserie-Rohbau Adhäsion Heft 12, 25–31 (1991)

    Google Scholar 

  19. G. Kötting, G. Schmid, Widerstandspunktschweißkleben geklebter und beschichteter Karosseriebleche: Verbindungseigenschaften Technologie und Gefahr-stoffemission Konferenz-Einzelbericht DVS-Berichte Band 165, 17–20 (1995)

    Google Scholar 

  20. A. Al-Samhan, S.M.H. Darwish, Finite element modelling of weldbonded joints. J. Mater. Proc. Technol. 142, 587–598 (2003)

    Article  Google Scholar 

  21. A. Al-Samhan, S.M.H. Darwish, Strength prediction of weldbonded joints. Int. J. Adhes. Adhes. 23, 23–28 (2003)

    Article  CAS  Google Scholar 

  22. I.O. Santosa, W. Zhangb, V.M. Goncalvesa, et al. Weldbonding of stainless steel, Lissabon (2004)

    Google Scholar 

  23. G. Schmid, M. Korte, U. Walther, Punktschweißkleben im Automobilbau Konferenz-Einzelbericht DVS-Berichte Band 213 Düsseldorf, 53–58 (2001)

    Google Scholar 

  24. G. Weber, S. Brauser, L.-A. Pepke, M. Rethmeier, Description of welding current ranges by extended weldability lobes in resistance spot welding. In Annual Meeting SC-Auto of the International Institute of Welding (IIW), Wolfsburg, Germany (2009)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to G. Weber .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Springer-Verlag Berlin Heidelberg

About this chapter

Cite this chapter

Weber, G., Bschorr, T., Cramer, H., Hahn, O., Rethmeier, M., Thommes, H. (2010). Hybrid Bonding of Advanced High Strength Steels in the Lightweight Body Shell Design for the Automobile Manufacturing. In: Öchsner, A., da Silva, L., Altenbach, H. (eds) Materials with Complex Behaviour. Advanced Structured Materials, vol 3. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-12667-3_22

Download citation

Publish with us

Policies and ethics