Skip to main content

Gel-Tape-Casting of Ceramic Substrates

  • Chapter
Novel Colloidal Forming of Ceramics

Abstract

In this chapter, a new aqueous gel-tape-casting processing is introduced systematically. The solidification mechanism and influence factors of the gel-tape-casting are analyzed. Alumina green tapes have been prepared through gel-tape-casting successfully. Experimental results showed that the efficiency of styrene-acrylic binder is obvious for water-based tape casting. Sodium alginate has been successfully used to consolidate alumina tapes from aqueous suspensions. Based on gel-tape-casting, another novel process, spray inducing instant solidification of gel-tape-casting, was developed to overcome the limitation of the operating time. This process is fit for forming of ceramic sheets with thickness less than 0.3 mm. The researched works have demonstrated that the ceramic sheet products fabricated by gel-tape-casting process have good quality, low pollution, low costs, and significant social and economic benefits.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  • Bender J., Norman J., 1996. Reversible shear thickening in monodisperse and bidisperse colloidal dispersions. J. Rheol., 40: 899–916.

    Article  CAS  Google Scholar 

  • Bernd B., Jurge G. H., 2002. Aqueous tape casting of silicon nitride. J. Eur. Ceram. Soc., 22: 2427–2434.

    Article  Google Scholar 

  • Briscoe B. J., Biundo G. Lo, Ozkan N., 1997. Drying of aqueous ceramic suspensions. Key Eng. Mater., 132-136: 354–357.

    Article  CAS  Google Scholar 

  • Briscoe B. J., Biundo G. Lo, Ozkan N., 1998. Drying kinetics of water-based ceramic suspensions for tape casting. Inter. Ceramic, 24: 347–357.

    Article  CAS  Google Scholar 

  • Burnfield K. E., Peterson B. C., 1992. Cellulose ethers in tape casting formulation. In: M. J. Cima (ed.). Ceramic Transactions, Vol. 26, Forming and Technology for Ceramics, American Ceramic Society, Westerville OH., 191–196.

    Google Scholar 

  • Carisey T., Laugier-Wert A. H., Brandon D. G., 1995. J. Eur. Ceram. Soc., 15:1–8.

    Article  CAS  Google Scholar 

  • Chartier T., Bruneau A., 1993. Aqueous tape casting of alumina substrates. J. Eur. Ceram. Soc., 12: 243–247.

    Article  CAS  Google Scholar 

  • Chartier T., Penarroya R, Pagnoux C., et al., 1997. Tape casting using UV curable binders. J. Eur. Ceram. Soc., 17: 765–771.

    Article  CAS  Google Scholar 

  • Cui X. M., Ouyang S. X., Yu Z. Y., et al., 2002. The study of water-based tape casting with latex binder system. In: Proceedings of the 12th China National Conference on High Performance Ceramics, Foshan, China, 133–136.

    Google Scholar 

  • Cui X. M., Ouyang S. X., Huang Y., et al., 2003. A study on LOM with water-based tape casting. Mater. Lett., 57: 1300–1304.

    Article  CAS  Google Scholar 

  • Doreau F., Tari G., Pagnoux C., et al., 1998. Processing of aqueous tape casting of alumina with acrylic emulsion binders. J. Euro. Ceram. Soc., 18: 311–321.

    Article  CAS  Google Scholar 

  • Doreau F., Tari G., Guedes M., et al., 1999. Mechanical and lamination properties of alumina green tapes obtained by aqueous tape casting. J.Euro. Ceram. Soc., 19: 2867–2873.

    Article  CAS  Google Scholar 

  • Egashira M., Shimizu Y., Takatsuki S., 1991. Chemical surface treatments of aluminium nitride powder suppressing its reactivity with water. Journal of Materials Science Letters, 10: 994–996.

    Article  CAS  Google Scholar 

  • Fiori C., Portu G., 1986. Tape casting: a technique for preparing and studying new materials. In: R. W. Davidge (Ed.). Novel Ceramic Processes and Applications. Br. Ceram. Proc, vol. 38. The Institute of Ceramics, Stoke-on-Trent, UK, 213–225.

    Google Scholar 

  • Ford R. W., 1986. Ceramic Drying. Oxford: Pergamon Press.

    Google Scholar 

  • George W. Scherer., 1990. Theory of drying. Journal of the American Ceramic Society, 73(1): 3–14.

    Article  Google Scholar 

  • Grader G., 1993. J. Am. Ceram. Soc., 76: 1809–1814.

    Article  CAS  Google Scholar 

  • Granja M. F. L., Doreau F., Ferreira J. M. F., 1997. Aqueous tape casting of silicon carbide. Key Eng. Mater., 132-136: 362–365.

    Article  CAS  Google Scholar 

  • Graule T., Grauckler L. J., 1993. Electrostatic stabilization of aqueous alumina suspension by substituted phenols. In: Processing of Ceramics, Third Euro Ceramics. Edited by P. Duranand, J. F. Fernandez. Faenza Editrice Iberica. 1.1: 491–500.

    Google Scholar 

  • Greil P., Kulig M., Hotza D., et al., 1994. Aluminium nitride ceramics with high thermal conductivity from gas-phase synthesized powders. Journal of the European Ceramic Society, 13(3): 229–237.

    Article  CAS  Google Scholar 

  • Gutierrez C. A., Moreno R., 2001. Influence of slip preparation and casting conditions on aqueous tape casting of Al2O3. Mater. Res. Bull., 36: 2059–2072.

    Article  CAS  Google Scholar 

  • Hong Xiaoyin, Feng Hanbao, 2001. Dope Chemistry. SPCC, 9220 (in Chinese).

    Google Scholar 

  • Hotza D., Greil P., 1995a. Review: Aqueous tape casting of ceramic powders. Mater. Sci. Eng. A, 202:206–217.

    Article  Google Scholar 

  • Hotza D., Sahling O., Greil P., 1995b. Hydrophobing of aluminium nitride powders. Journal of Materials Science, 30: 127–132.

    Article  CAS  Google Scholar 

  • Howatt G. N., 1952. Method of producing high-dielectric high-insulation ceramic plates. U. S. Pat., 2582993.

    Google Scholar 

  • Howatt G. N., Breckenridge R. G., Brownlow J. M., 1945. Report No.540, Div.14, N. D. R. C. at MIT.

    Google Scholar 

  • Huang Yong, Xiang Junhui, Xie Zhipeng, et al., 2000a. The thin ceramic green device body of rapid curing and forming in-situ through spray initiator. China Patent, ZL00107495.4.

    Google Scholar 

  • Huang Yong, Xiang Junhui, Xie Zhipeng, et al., 2000b. China Patent, ZL00102922.3.

    Google Scholar 

  • Hyatt E. P., 1986. Am. Ceram. Soc. Bull., 65: 637–638.

    CAS  Google Scholar 

  • Jin J., Lin M. J., 1993. The Application and Processing of Marine Alga. Beijing: Science Press.

    Google Scholar 

  • Kita K., Fukuda J., Ohmura H., et al., 1982. Green ceramic tapes and method of producing them. U. S. A. Patent, 4353958.

    Google Scholar 

  • Kristoffersson A., Carlstrom E., 1997. Tape casting of alumina in water with an acrylic latex binder. J. Euro. Ceram. Soc., 17: 289–297.

    Article  CAS  Google Scholar 

  • Landham R. R., Nahass P., Leung D. K., et al., 1987. Am. Ceram. Soc. Bull., 66: 1513–1516.

    CAS  Google Scholar 

  • Lee H. D., Pober R. L., Calvert P. D., et al., 1993. J. Mater. Sci. Lett., 5: 81–83.

    Article  Google Scholar 

  • Medowski G. O., Sutch R. D., 1976. cited in Williams J. C., Doctor-Blade process. In: F. F. Y. Wang (ed). Treatise on Materials Science and Technology. Vol. 9. Ceramic Fabrication Processes. New York: Academic Press, 173–198.

    Google Scholar 

  • Michel Descamps, Monique Mascart, Bernard Thierry, et al., 1995. How to control cracking of tape-cast sheets. American Ceramic Society Bulletin, 74(3): 89–92.

    Google Scholar 

  • Mister R. E., 1990. Tape casting: The basic process for meeting the needs of the electronics industry. Am. Ceram. Soc. Bull., 69(6): 1022–1026.

    Google Scholar 

  • Mister R. E., 1998. Tape casting: Past, present, pontential. Am. Ceram. Soc. Bull., 77(10): 82–86.

    Google Scholar 

  • Mister R.E., Shanefield D.J., Runk R.B., 1978. Tape casting of ceramics. In: G.

    Google Scholar 

  • Moreno R., 1990. Am. Ceram. Soc. Bull., 69: 1022–1026.

    Google Scholar 

  • Moreno R., 1992a. The role of slip additives in tape casting technology: part I—Solvents and dispersants. Am. Ceram. Soc. Bull., 71(10): 1521–1531.

    Google Scholar 

  • Moreno R., 1992b. The role of slip additives in tape casting technology: part II—Sovents and plasticizers. Am. Ceram. Soc. Bull., 71(11): 1647–1657.

    Google Scholar 

  • Morris J. Jr., 1986. Organic component interactions in tape casting slips of barium titanate (Ph. D. thesis). State University of New Jersey.

    Google Scholar 

  • Myers D., 1992. Surfactant Science and Technology (2nd Ed.). New York: VCH, 255–272.

    Google Scholar 

  • Nagata K., 1993. Rheological behavior of suspension and properties of green sheet-effect of compatiblity between dispersant and binder. Journal of the Ceramic Society of Japan, 101(10): 1271–1275.

    Google Scholar 

  • Nahass P., Rhine W. E., Pober R. L., et al., 1990. A comparison of aqueous slurries for tape casting. In: Nair K. M., Pohanka R., Buchanan R. C. (Eds.). Ceramic Transactions. Vol. 15, Materials and Processes in Microelectronic Systems. American Ceramic Society, Westerville OH, 355–364.

    Google Scholar 

  • Nahass P., Pober R. L., Rhine W. E., et al., 1992. J. Am. Ceram. Soc., 75: 2373–2378.

    Article  CAS  Google Scholar 

  • Onoda Jr., L. L. Hench (Eds.). Ceramic Processing before Firing. New York: John Wiley & Sons Inc., 411–448.

    Google Scholar 

  • Pagnoux C., Chartier T., Doreau F., et al., 1998. Aqueous suspensions for tape casting based on acrylic binders. J. Eur. Ceram. Soc., 18: 241–247.

    Article  CAS  Google Scholar 

  • Qin Zhengqi, Qian Xingnan, He Panfa, 1996. New Type of Ceramic Material Manual. Nanjing: Jiangsu Science and Technology Publishing House, 10

    Google Scholar 

  • Rechard E., Mistler R. E., 1998. Tape casting: Past, present, potential. American Ceramic Society Bulletin, 77(10): 82–86.

    Google Scholar 

  • Schuetz J. E., Khoury I. A., Di Chiara R. A., 1987. Water-based binder for tape casting. Ceramic Industry, 66(10): 42–44.

    Google Scholar 

  • Schwartz B., Wilcox D. L., 1967. Laminated Ceramics—Proceedings of Electronic and Computer Conference, 17–26.

    Google Scholar 

  • Smith D. J., Newnham R. E., Yoshikawa S., 1990. UV curable system for ceramic tape casting. IEEE Seventh International Symposium on Applications of Ferroelectrics. Urbana-Champain, IL, USA.

    Google Scholar 

  • Stetson H. N., Gyurk W. J., 1967. Development of two micoinch (CLA) as-fired alumina substrates. American Ceramic Society Bulletin, 46(4): 387–389.

    Google Scholar 

  • Suresh B., Manupin G. D., Graff G. L., 1998. Free form fabrication of ceramics. Am. Ceram. Soc. Bull., 7:53–58.

    Google Scholar 

  • Tadros T. F., 1984. Surfactants. New York: Academic Press, 287–322.

    Google Scholar 

  • Tan Mengkwang, 1996. The role of coalescent of film forming mechanism in latex pain. Doping Industry, (4): 32–35 (in Chinese).

    Google Scholar 

  • Theodore P., 1995. Tape casting and roll compaction. Ceramic Engineering Science Processing, 16(3): 71–75.

    Google Scholar 

  • Waack R., Venkataswamy K., Novich B. E., et al., 1988. Polymerizable binder solutions for low viscosity, highly loaded particulate suspensions, and methods for making green articles therefrom by tape casting or injection molding. U. S. A. Patent, PCT/US88/01232.

    Google Scholar 

  • Wayne N. J., 1969. Chemistry of Acrylamide. Parsippany, N. J.: American Cyanamid Co.

    Google Scholar 

  • Xiang Junhui, 2001. Study of a novel process-instant solidification of aqueous gel-tape-casting for ceramic sheet formation. In: Chinese Dissertation of Tsinghua University, Beijing.

    Google Scholar 

  • Xiang Junhui, 2002. Processing of Al2O3 sheets by the gel-tape-casting process. Ceram. Int., 28: 17–22.

    Article  CAS  Google Scholar 

  • Xie Z. P., Huang Y., Chen Y. L., et al., 2001. A new gel-casting of ceramics by reaction of sodium alginate and calcium iodate at increased temperatures. J. Mater. Sci. Lett., 20: 1255–1257.

    Article  CAS  Google Scholar 

  • Yoshikawa S., Heartling C., Smith D. J., et al., 1988. Patterned ceramic green films using UV curable binders. In: G. L. Messing (Ed.). Ceramic Powder Science IE. American Ceramic Society, Westerville, OH, 533–560.

    Google Scholar 

  • Zeng Y. P., Jiang D. L., Greil P., 2000. Tape casting of aqueous Al2O3 slurries. J. Eur. Ceram. Soc., 20: 1691–1697.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Tsinghua University Press, Beijing and Springer-Verlag Berlin Heidelberg

About this chapter

Cite this chapter

Huang, Y., Yang, J. (2010). Gel-Tape-Casting of Ceramic Substrates. In: Novel Colloidal Forming of Ceramics. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-12281-1_2

Download citation

Publish with us

Policies and ethics