Skip to main content

Semi-mechanistic Models for State-Estimation – Soft Sensor for Polymer Melt Index Prediction

  • Conference paper
Artificial Intelligence and Soft Computing - ICAISC 2004 (ICAISC 2004)

Part of the book series: Lecture Notes in Computer Science ((LNAI,volume 3070))

Included in the following conference series:

Abstract

Nonlinear state estimation is a useful approach to the monitoring of industrial (polymerization) processes. This paper investigates how this approach can be followed to the development of a soft sensor of the product quality (melt index). The bottleneck of the successful application of advanced state estimation algorithms is the identification of models that can accurately describe the process. This paper presents a semi-mechanistic modeling approach where neural networks describe the unknown phenomena of the system that cannot be formulated by prior knowledge based differential equations. Since in the presented semi-mechanistic model structure the neural network is a part of a nonlinear algebraic-differential equation set, there are no available direct input-output data to train the weights of the network. To handle this problem in this paper a simple, yet practically useful spline-smoothing based technique has been used. The results show that the developed semi-mechanistic model can be efficiently used for on-line state estimation.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 39.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

Similar content being viewed by others

References

  1. Thompson, M.L., Kramer, M.A.: Modeling Chemical Processes using Prior Knowledge and Neural Networks. AIChE Journal 40(8), 1328–1340 (1994)

    Article  Google Scholar 

  2. Psichogios, D.C., Ungar, L.H.: A Hybrid Neural Network-First Principles Approach to Process Modeling. AIChE Journal 38(10), 1498–1511 (1992)

    Article  Google Scholar 

  3. Zander, H.-J., Dittmeyer, R., Wagenhuber, J.: Dynamic Modeling of Chemical Reaction Systems with Neural Networks and Hybrid Models. Chemical Engineering Technology 7, 571–574 (1999)

    Article  Google Scholar 

  4. Nascimento, C.A.O., Giudici, R., Scherbakoff, N.: Modeling of Industrial Nylon-6,6 Polymerization Process in a Twin-Screw Extruder Reactor. II. Neural Networks and Hybrid Models, Journal of Applied Polymer Science 723, 905–912 (1999)

    Google Scholar 

  5. Schubert, J., Simutis, R., Dors, M., Havlik, I., Lübbert, A.: Bioprocess Optimization and Control: Application of Hybrid Modeling. Journal of Biotechnology 35, 51–68 (1994)

    Article  Google Scholar 

  6. de Assis, J., Filho, R.M.: Soft Sensors Development for On-line Bioreactor State Estimation. Computers and Chemical Engineering 24, 1099–1103 (2000)

    Article  Google Scholar 

  7. Linko, S., Luopa, J., Zhu, Y.-H.: Neural Networks ans Software Sensors in Enzyme Production. Journal of Biotechnology 52, 257–266 (1997)

    Article  Google Scholar 

  8. Norgaard, M., Poulsen, N., Ravn, O.: New Developments in State Estimation for Nonlinear Systems. Automatica 36, 1627–1638 (2000)

    Article  MathSciNet  Google Scholar 

  9. Madar, J., Abonyi, J., Roubos, H., Szeifert, F.: Incorporating Prior Knowledge in a Cubic Spline Approximation - Application to the Identification of Reaction Kinetic Models. Industrial and Engineering Chemistry Research 42, 4043–4049 (2003)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2004 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Feil, B. et al. (2004). Semi-mechanistic Models for State-Estimation – Soft Sensor for Polymer Melt Index Prediction. In: Rutkowski, L., Siekmann, J.H., Tadeusiewicz, R., Zadeh, L.A. (eds) Artificial Intelligence and Soft Computing - ICAISC 2004. ICAISC 2004. Lecture Notes in Computer Science(), vol 3070. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-540-24844-6_174

Download citation

  • DOI: https://doi.org/10.1007/978-3-540-24844-6_174

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-540-22123-4

  • Online ISBN: 978-3-540-24844-6

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics