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The Integration of Six Sigma and Lean

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An Integrated Company-Wide Management System

Abstract

There is a great necessity for the effective implementation of CI methodologies to all stakeholders at an industrial organization, including owners, workers, customers, and the society in general. The rate of improvement determines the survival of an organization as competition gets tougher in today’s global markets. Six Sigma and Lean are two well-recognized CI methodologies which are typically used to separate from each other. On the other hand, the effective integration of these methodologies will provide a company with a competitive advantage. In this chapter, the benefits for integrating Six Sigma and Lean are outlined, followed by a thorough comparison between the two methodologies. Also, this chapter investigates some of the existing models that describe how Six Sigma and Lean fit together. Finally, a new detailed description for integrating Six Sigma and Lean is developed to provide an improved approach for CI. The proposed structure is built upon the existing DMAIC structure which is well renowned in the literature.

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Notes

  1. 1.

    This chapter is mainly prepared based on our published works:

    Salah, S., Rahim, A., and Carretero, J. A. (2010) The integration of Six Sigma and Lean Management. International Journal of Lean Six Sigma, Vol. 1, No. 3, pp. 249–274.

    Salah, S. (2018) Company-Wide Quality Culture: Lean Six Sigma as an enabler. Seventh International Conference on Lean Six Sigma, 7th and 8th of May, pp. 199–209.

    Salah, S. (2017) Lean Six Sigma and Innovation: Comparison and Relationship. International Journal of Business Excellence, Vol. 13, No. 4, pp. 479–439.

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Salah, S., Rahim, A. (2019). The Integration of Six Sigma and Lean. In: An Integrated Company-Wide Management System. Springer, Cham. https://doi.org/10.1007/978-3-319-99034-7_4

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