Skip to main content

In Situ Measurements of Interfacial Contact Pressure During Impact Hammer Tests

  • Conference paper
  • First Online:
Nonlinear Dynamics, Volume 1

Abstract

Understanding the nonlinear dynamical contact interactions within joints is crucial for understanding and predicting the dynamics of assembled structures. In spite of this, most experimental investigations focused on the global vibration behavior, since the local interactions at the interface cannot be observed with standard techniques. In the present work, an advance contact pressure measurement system is used in a unique way to analyze, in situ, the interfacial contact pressures and the contact area inside a bolted lap joint connecting two beams (Brake-Reuß beam). An important feature of the measurement system is that it is designed for frequency ranges including the typical vibration frequency of the Brake-Reuß beam’s first eigenmode, and thus permits measurement under dynamic excitation. The dynamics of the contact pressures were investigated with different bolt torque levels and with different excitation levels. The experiments found that significant variations of the contact state occurred and that the contact pressure measurement system could adequately resolve this effect. The influence of the measurement system itself on the global vibration response of the Brake-Reuß beam was shown to be tolerable.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Notes

  1. 1.

    Note that the static pressure film appears saturated, whereas the electronic pressure film shows clear gradients in the measured contact pressure. While these gradients may be evident in a digital analysis of the static pressure film, that information is inaccessible without a significant amount of work.

  2. 2.

    Immediately after the hammer impact, the sensor sheet output consists of a superposition of the dynamic contact pressures generated by all participating modes in the frequency band excited by the impact (unfortunately, no low-pass filter could be applied on the output signal of the sensor sheet). Assuming a similar modal damping for all modes, the higher modes decay faster than the lower modes due to their higher vibration frequencies. Thus it seems reasonable that some time after the impact, the first mode is dominating the response and most of the dynamic contact pressure is generated by that first mode.

  3. 3.

    Since we only measure the change of the contact area and the contact pressure in the interface and not the additional tensile stress in the bolts, this creates the impression of an unloading of the interface at larger response amplitudes.

References

  1. Woo, K.L., Thomas, T.R.: Contact of rough surfaces: a review of experimental work. Wear 58(2), 331–340 (1980)

    Google Scholar 

  2. Ovcharenko, A., Halperin, G., Etsion, I., Varenberg, M.: A novel test rig for in situ and real time optical measurement of the contact area evolution during pre-sliding of a spherical contact. Tribol. Lett. 23(1), 55–63 (2006)

    Google Scholar 

  3. Eguchi, M., Shibamiya, T., Yamamoto, T.: Measurement of real contact area and analysis of stick/slip region. Tribol. Int. 42(11), 1781–1791 (2009)

    Google Scholar 

  4. Dwyer-Joyce, R.S.: The application of ultrasonic NDT techniques in tribology. Proc. Inst. Mech. Eng. J: J. Eng. Tribol. 219(5), 347–366 (2005)

    Google Scholar 

  5. Pau, M., Baldi, A.: Application of an ultrasonic technique to assess contact performance of bolted joints. J. Press. Vessel. Technol. 129(1), 175–185 (2007)

    Google Scholar 

  6. Du, F., Hong, v., Xu, Y.: An acoustic model for stiffness measurement of tribological interface using ultrasound. Tribol. Int. 73, 70–77 (2014)

    Google Scholar 

  7. Du, F., Li, B., Zhang, J., Zhu, Q.M., Hong, J.: Ultrasonic measurement of contact stiffness and pressure distribution on spindle–holder taper interfaces. Int. J. Mach. Tools Manuf. 97, 18–28 (2015)

    Google Scholar 

  8. Marshall, M.B., Zainal, I., Lewis, R.: Influence of the interfacial pressure distribution on loosening of bolted joints. Strain 47(s2), 65–78 (2011)

    Google Scholar 

  9. Fukubayashi, T., Kurosawa, H.: The contact area and pressure distribution pattern of the knee: a study of normal and osteoarthrotic knee joints. Acta Orthop. Scand. 51(1–6), 871–879 (1980)

    Google Scholar 

  10. Dörner, F., Körblein, C.H., Schindler, C.H.: On the accuracy of the pressure measurement film in hertzian contact situations similar to wheel-rail contact applications. Wear 317(1), 241–245 (2014)

    Google Scholar 

  11. Fregly, B.J., Sawyer, W.G.: Estimation of discretization errors in contact pressure measurements. J. Biomech. 36(4), 609–613 (2003)

    Google Scholar 

  12. Drewniak, E.I., Crisco, J.J., Spenciner, D.B., Fleming, B.C.: Accuracy of circular contact area measurements with thin-film pressure sensors. J. Biomech. 40(11), 2569–2572 (2007)

    Google Scholar 

  13. Brake, M.R.W.: The Mechanics of Jointed Structures: Recent Research and Open Challenges for Developing Predictive Models for Structural Dynamics. Springer International Publishing (2017). ISBN:9783319568164

    Google Scholar 

  14. Dossogne, T., Jerome, T.W., Lancereau, D.P.T., Smith, S.A., Brake, M.R.W., Pacini, B.R., Reuss, P., Schwingshackl, C.W.: Experimental assessment of the influence of interface geometries on structural dynamic response. In: Dynamics of Coupled Structures, vol. 4, pp. 255–261. Springer (2017)

    Google Scholar 

  15. Smith, S., Bilbao-Ludena, J.C., Catalfamo, S., Brake, M.R.W., Reuß, P., Schwingshackl, C.W.: The effects of boundary conditions, measurement techniques, and excitation type on measurements of the properties of mechanical joints. In: Nonlinear Dynamics, Volume 1: Proceedings of the 33rd IMAC, a Conference and Exposition on Structural Dynamics, 2015, pp. 415–431. Springer (2016)

    Google Scholar 

  16. Catalfamo, S., Smith, S.A., Morlock, F., Brake, M.R.W., Reuß, P., Schwingshackl, C.W., Zhu, W.D.: Effects of experimental methods on the measurements of a nonlinear structure. In: Dynamics of Coupled Structures, Volume 4: Proceedings of the 34th IMAC, a Conference and Exposition on Structural Dynamics 2016, pp. 491–500. Springer (2016)

    Google Scholar 

  17. Tekscan Inc.: Datasheet pressure mapping sensor 5101 (2017). [Online; accessed 16 Oct 2017]

    Google Scholar 

  18. Kerschen, G., Worden, K., Vakakis, A.F., Golinval, J.-C.: Past, present and future of nonlinear system identification in structural dynamics. Mech. Syst. Signal Process. 20(3), 505–592 (2006)

    Google Scholar 

  19. Deaner, B.J., Allen, M.S., Starr, M.J., Segalman, D.J., Sumali, H.: Application of viscous and iwan modal damping models to experimental measurements from bolted structures. J. Vib. Acoust. 137(2), 021012 (2015)

    Google Scholar 

  20. Ingenieure, V.D.: VDI 2230 part 1: systematic calculation of high duty bolted joints: joints with one cylindrical bolt. VDI-guideline. VDI-Gesellschaft Entwicklung Konstruktion Vertrieb (2003)

    Google Scholar 

Download references

Acknowledgements

This research was conducted at the 2017 Nonlinear Dynamics of Coupled Structures and Interfaces Summer Research Program, sponsored by Rice University.

The authors would also like to thank the “Fond Interministeriel Unique” that funds the project CLIMA and the “Bourse-Oréal UNESCO Pour les Femmes et la Science” encouraging women to pursue careers in science.

The authors would also like to thank the National Natural Science Foundation of China (Grant No.51705422).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to B. Seeger .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 The Society for Experimental Mechanics, Inc.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Seeger, B., Butaud, P., Baloglu, M.V., Du, F., Brake, M.R.W., Schwingshackl, C.W. (2019). In Situ Measurements of Interfacial Contact Pressure During Impact Hammer Tests. In: Kerschen, G. (eds) Nonlinear Dynamics, Volume 1. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-74280-9_24

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-74280-9_24

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-74279-3

  • Online ISBN: 978-3-319-74280-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics