Abstract
Magnetorheological (MR) brake contains magnetized particles, which are strong, fast and reversible transform in their rheological properties when applied the magnetic field. There are a few types of modes that have been working on in the fluid such as the shear mode, flow mode, squeeze mode and recently a new mode called the magnetic gradient pinch mode. Commonly, shear modes have been widely investigated and used in MR brakes. Nevertheless, limited focus has been given to the combination of shear and squeeze mode due to the design consideration in MR brake. This paper focuses on the design of MR brake with a difference of fluid gap rather than a single gap in one device by using both modes. In this work, a few design criteria are considered to select the basic automotive MR brake configuration such as material selection, MR fluid selection, working surface area, applied current density, and wire size. Then, a Finite Element Method in 2D simulation is performed to analyse the resulting magnetic circuit within the MR brake configuration. Moreover, the simulated results of the magnetic flux density in the MR fluid are used to predict the torque produced by the combination of shear and squeeze modes. It can be concluded that, the finite element simulation predictions show a good correlation between effect of the current and fluid gap.
Keywords
- Magnetorheological brake
- Automotive
- Finite element method
- 2D simulation
This is a preview of subscription content, access via your institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Claracq, J., Sarrazin, J., Montfort, J.P.: Viscoelastic properties of magnetorheological fluids. Rheol. Acta. 43(1), 38–49 (2004)
Nguyen, Q.H., Choi, S.B.: Optimal design of a novel hybrid MR brake for motorcycles considering axial and radial magnetic flux. Smart Mater. Struct. 21(5), 55003 (2012)
Park, E.J., da Luz, L.F., Suleman, A.: Multidisciplinary design optimization of an automotive magnetorheological brake design. Comput. Struct. 86(3–5), 207–216 (2008)
Sarkar, C., Hirani, H.: Design of a squeeze film magnetorheological brake considering compression enhanced shear yield stress of magnetorheological fluid. J. Phys. Conf. Ser. 412, 12045 (2013)
Ubaidillah, Wibowo, A., Adiputra, D., Tjahjana, D.D.D.P., Rahman, M.A.A., Mazlan, S.A.: Performance prediction of serpentine type compact magnetorheological brake prototype. AIP Conf. Proc. 1788, 30032 (2017)
Nakamura, T., Midorikawa, Y., Tomori, H.: Position and vibration control of variable rheological joints using artificial muscles and magneto-rheological brake. Int. J. Humanoid Robot. 8(1), 205–222 (2011)
Tomori, H., Midorikawa, Y., Nakamura, T.: Vibration control of an artificial muscle manipulator with a magnetorheological fluid brake. J. Phys. Conf. Ser. 412, 12053 (2013)
Goncalves, F.D., Carlson, J.D.: An alternate operation mode for MR fluids—magnetic gradient pinch. J. Phys. Conf. Ser. 149, 12050 (2009)
Nguyen, Q.H., Choi, S.B.: Selection of magnetorheological brake types via optimal design considering maximum torque and constrained volume. Smart Mater. Struct. 21, 15012 (2011)
Song, B.K., Nguyen, Q.H., Choi, S.B., Woo, J.K.: The impact of bobbin material and design on magnetorheological brake performance. Smart Mater. Struct. 22(10), 105030 (2013)
Nam, T.H., Ahn, K.K.: New approach to designing an MR brake using a small steel roller and MR fluid. J. Mech. Sci. Technol. 23(7), 1911–1923 (2009)
Carlson, J.D., Jolly, M.R.: MR fluid, foam and elastomer devices. Mechatronics 10(4–5), 555–569 (2000)
Tang, X., Zhang, X., Tao, R., Rong, Y.: Structure-enhanced yield stress of magnetorheological fluids. J. Appl. Phys. 87(5), 2634 (2000)
Tao, R.: Super-strong magnetorheological fluids. J. Phys. Condens. Matter 13(S0953-8984-0), 979–999 (2001)
Kulkarni, P., Ciocanel, C., Vieira, S.L., Naganathan, N.: Study of the behavior of MR fluids in squeeze, torsional and valve modes. J. Intell. Mater. Syst. Struct. 14(2), 99–104 (2003)
Zhang, X.Z., Gong, X.L., Zhang, P.Q., Wang, Q.M.: Study on the mechanism of the squeeze-strengthen effect in magnetorheological fluids. J. Appl. Phys. 96(4), 2359 (2004)
Sarkar, C., Hirani, H.: Theoretical and experimental studies on a magnetorheological brake operating under compression plus shear mode. Smart Mater. Struct. 22(11), 115032 (2013)
Hung, N.Q., Bok, C.S.: Optimal design of a T-shaped drum-type brake for motorcycle utilizing magnetorheological fluid. Mech. Based Des. Struct. Mach. 40(2), 153–162 (2012)
Imaduddin, F., Mazlan, S.A., Zamzuri, H., Yazid, I.I.M.: Design and performance analysis of a compact magnetorheological valve with multiple annular and radial gaps. J. Intell. Mater. Syst. Struct. 26(9), 1038–1049 (2015)
Nguyen, Q.H., Choi, S.B., Wereley, N.M.: Optimal design of magnetorheological valves via a finite element method considering control energy and a time constant. Smart Mater. Struct. 17(2), 25024 (2008)
Mughni, M.J., Zeinali, M., Mazlan, S.A., Zamzuri, H., Abdul Rahman, M.A.: Experiments and modeling of a new magnetorheological cell under combination of flow and shear-flow modes. J. Non-Newton. Fluid Mech. 215, 70–79 (2015)
Imaduddin, F., Mazlan, S.A., Zamzuri, H.: A design and modelling review of rotary magnetorheological damper. Mater. Des. 51, 575–591 (2013)
Ubaidillah, U., Imaduddin, F., Nizam, M., Mazlan, S.A.: Response of a magnetorheological brake under inertial loads. Int. J. Electr. Eng. Inform. 7(2), 308–322 (2015)
Mazlan, S.A., Ekreem, N.B., Olabi, A.G.: The performance of magnetorheological fluid in squeeze mode. Smart Mater. Struct. 16(5), 1678–1682 (2007)
Kikuchi, T., Kobayashi, K., Inoue, A.: Gap-size effect of compact MR fluid brake. J. Intell. Mater. Syst. Struct. 22(15), 1677–1683 (2011)
Sarkar, C., Hirani, H.: Synthesis and characterization of nano-particles based magnetorheological fluids for brake. Tribol. Online 10(4), 282–294 (2015)
Acknowledgements
This work was supported by Politeknik Ungku Omar (PUO), Malaysia-Japan International Institute of Technology (MJIIT), University Teknologi Malaysia (UTM), and Multimedia University (MMU) Melaka especially in research facilities and financial assistance.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer International Publishing AG
About this chapter
Cite this chapter
Hamdan, L.H., Mazlan, S.A., Imaduddin, F., Sarip, S., Yusop, A. (2018). Simulation Studies of a New Magnetorheological Brake with Difference Gap Size Using Combination of Shear and Squeeze Mode. In: Öchsner, A. (eds) Engineering Applications for New Materials and Technologies . Advanced Structured Materials, vol 85. Springer, Cham. https://doi.org/10.1007/978-3-319-72697-7_33
Download citation
DOI: https://doi.org/10.1007/978-3-319-72697-7_33
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-72696-0
Online ISBN: 978-3-319-72697-7
eBook Packages: EngineeringEngineering (R0)