Abstract
The rotary hearth furnace iron nugget process is in line with China’s energy and resource condition. It has the advantages of short reaction time and high quality iron nugget. The fundamental study on the novel ironmaking process is meaningful. Based on CaO-SiO2-Al2O3-FeO quaternary slag system, the effects of slag basicity and Al2O3 content on the melting of slag were studied. Using the iron concentrate as raw material, the effects of different slag basicity and Al2O3 content on the reduction and melting separation behaviors of carbon composite pellets, such as the starting temperature of melting separation and the morphology of melting separation were studied. Then, the relationship between the properties of slag and melting separation quality was established, which could provide standard for the selection of iron ore for the rotary hearth furnace iron nugget process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Kobayashi I, Yasuhiro T, Uragami A (2001) A new process to produce iron directly from fine ore and coal. Iron Steel Maker 28:19–22
Tsuge O, Kikuchi S, Tokuda K et al (2002) Successful iron nuggets production at ITmk3 pilot plant. Direct from Midrex, pp 8–11
Kikuchi S et al (2010) ITmk3 process. Kobelco Technol Rev 29:77–84
Zhang W, Wang ZY, Zhang N (2010) Technical characteristics and application prospect of ITmk3 process. Angang Technol 5:10–14
Wang G, Xue QG, Kong LT (2013) Rotary hearth furnace iron nugget technology and its prospect in China. China Metall 23:5–11
Ning XY,Xue QG, Wang G (2014) Mechanism of direct reduction carbon and melting separation for carbon-bearing pellets. Chinese J Eng 9:001166-1173
Birol B, Saridede MN (2013) The effect of reduction parameters on iron nugget production from composite pellets. Mineral Process Extr Metall Rev 34.4:195–201
Xu M, Zhang JL, Kong LT (2007) Reduction melting separation process and microscopic analysis of carbon composite pellets. China iron and steel annual meeting
Acknowledgements
The authors would like to express their gratitude for the financial support of the China Postdoctoral Science Foundation (2016M600919), National Natural Science Foundation of China (51374024) and Fundamental Research Funds for the Central Universities (FRF-TP-16-019A1).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Zhang, S., Wang, G., Du, Y., Wang, J., Xue, Q. (2018). Fundamental Research on the Iron Nugget Process from Carbon Composite Pellet. In: Hwang, JY., et al. 9th International Symposium on High-Temperature Metallurgical Processing. TMS 2018. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-72138-5_70
Download citation
DOI: https://doi.org/10.1007/978-3-319-72138-5_70
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-72137-8
Online ISBN: 978-3-319-72138-5
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)