Abstract
In order to understand flow regularity and select oxygen lancer operating parameters of the two side-blown oxygen-enriched copper smelting process, commercial software Ansys/Fluent13.0 was used to simulate the flow characteristics of multiphase flow in the bath under different nozzle arrangement. The results showed that when the nozzle arrangement was compact, the stirring effect of gas was enhanced and the local velocity and turbulent kinetic energy of the fluid increased while the fluctuation of copper matte layer was intensified. Meanwhile, local gas holdup also increased, which caused uneven distribution of gas near the oxygen lacer. However, when the nozzle arrangement was sparse, the stirring strength decreased in the smelting zone. The flow fields obtained by PIV technology agreed well with the CFD results, which indicated that the numerical simulation results were reliable. The results above provided theoretical foundation for the further study on the two side-blown copper smelting process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Ge XiaoMing, Wang Liangjv, “Plant practice of copper oxygen enrichment side-blowing bath smelting process,” Nonferrous Metals (Extractive Metallurgy), 8 (2011): 13–16.
Huang Xiansheng, Wang guojun, “Practice of Jinfeng copper Co.Ltd. two side-blown bath smelting production,” China Nonferrous Metallurgy, 6 (2008): 31–33.
Luo Yinhua, Wang Zhichao. “Plant Practice of Fubang oxygen—Enriched Side—Blown Bath Smelting Copper Furnace,” Nonferrous Metals(Extractive Metallurgy), 7 (2013): 19–22.
Sokoliehin A., Eigenberger G Lapin A. “Dynamical numerical simulation of gas-liquid two-phase flows,” Chemical Engineering Science, 52(9)(1997): 611–626.
Torvikr, Svendsen H. F. “Modeling of slurry reactors. A fundamental approach,” Chemical Engineering Science, 45(6)(1990): 2325–2336.
Jakobsen HA., Svendsen HE, Hiarbo K.W.. “ On the prediction of local flow structures in internal loop and bubble column reactors using a two fluid model,” Chemical Engineering Science, 17(5)(1993): 531–536.
Wilhelmi H, Steiumetz, E., Schlosser G, Renz U, Hillemaeher, B., Lange F. “Flow simulation in bottom—blown metallurgical ladles(Flow simulation in bottom-blown metallurgical ladles), ” Steel Research, 62(11)(1991): 492–495.
ZHAN Shu-hua, LAI Chao-bin, HSIAO Tse-qiang. “ CFD analysis of gas stirring behavior in side-blown metallic bath, ” Journal of Central South University (Medical Sciences) 34(2)(2003): 148–151.
LI Bao-kuan, HE Ji-cheng. “Numerical simulation on flow and mixing processes in bottom blown ladle,” Process Metallurgy&Miscellaneous, 6(5)(1993): 359–363.
Xiao Xingguo, Xie Yunguo, Foundation of metallurgical reaction engineering, (Beijing, Metallurgical industry press, 1997), 5.
Zhu Maoyong, HSIAO Tse-qiang. Mathematical and physical simulation in refining process of steel, (Beijing, Metallurgical industry press, 1998), 123.
Huchet F, Line A, Morchain, J. “Evaluation of local kinetic energy dissipation rate in the impeller stream of a Rushton turbine by time-resolved PIV,” Chemical Engineering Research and Design, 87(4)(2009): 369–376.
Guida A, Nienow A W, Barigou M “The effects of the azimuthal position of the measurement plane on the flow parameters determined by PIV within a stirred vessel,” Chemical Engineering Science, 65(8)(2010): 2454–2463.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 The Minerals, Metals & Materials Society
About this chapter
Cite this chapter
Guanting, L., Yan, L., Xiaolong, L., Ting-an, Z. (2016). Numerical Simulation on Multiphase Flow in the Two Side-Blown Oxygen-Enriched Copper Smelting Furnace. In: Nastac, L., et al. CFD Modeling and Simulation in Materials Processing 2016. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-65133-0_22
Download citation
DOI: https://doi.org/10.1007/978-3-319-65133-0_22
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-65132-3
Online ISBN: 978-3-319-65133-0
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)