Skip to main content
Book cover

International Conference on Applied Human Factors and Ergonomics

AHFE 2017: Advances in Social & Occupational Ergonomics pp 307–317Cite as

Ergonomic Value Stream Mapping: A Novel Approach to Reduce Subjective Mental Workload

  • 1329 Accesses

Part of the Advances in Intelligent Systems and Computing book series (AISC,volume 605)

Abstract

Recently, companies have become more interested about well-being and satisfaction of human resources. There is an increased awareness that conditions on the marketplace such as high variety products, demand fluctuations and the high service levels required by customers make it necessary to develop methods and models to measure and predict human performance. As Lean Manufacturing is a popular method used at companies in order to foster productivity and innovation in the industrial environment, we proposed the application of the Ergonomic Value Stream Mapping, a novel tool that aims to improve ergonomic conditions while productive performance indicators are also in focus. This work aims to provide academics and practitioners with a novel tool capable to satisfy current needs in manufacturing environments, regarding cognitive ergonomics assurance at workplaces. The implementation of ErgoVSM on its cognitive modality is an effort for acknowledging the significance of assessing health risks within each workstation at companies.

Keywords

  • Cognitive ergonomics
  • Subjective mental workload
  • ErgoVSM
  • Lean manufacturing

This is a preview of subscription content, access via your institution.

Chapter
USD   29.95
Price excludes VAT (USA)
  • DOI: 10.1007/978-3-319-60828-0_31
  • Chapter length: 11 pages
  • Instant PDF download
  • Readable on all devices
  • Own it forever
  • Exclusive offer for individuals only
  • Tax calculation will be finalised during checkout
eBook
USD   189.00
Price excludes VAT (USA)
  • ISBN: 978-3-319-60828-0
  • Instant PDF download
  • Readable on all devices
  • Own it forever
  • Exclusive offer for individuals only
  • Tax calculation will be finalised during checkout
Softcover Book
USD   249.99
Price excludes VAT (USA)
Learn about institutional subscriptions
Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.

References

  1. Cox, C., Ulmer, J.: Lean manufacturing: an analysis of process improvement techniques. Franklin Bus. Law J. 2, 70–77 (2015)

    Google Scholar 

  2. Westgaard, R., Winkel, J.: Occupational musculoskeletal and mental health: significance of rationalization and opportunities to create sustainable production systems - a systematic review. Appl. Ergon. 42(2), 261–296 (2011)

    CrossRef  Google Scholar 

  3. Edwards, K.: Ergonomic value stream mapping – can lean and ergonomics go hand in hand? In: Human Factors in Organizational Design and Management, vol. XI, pp. 123–126 (2014)

    Google Scholar 

  4. Romero Dessens, L.F., Chávez López, Z.I.: Use of value mapping tools for manufacturing systems redesign. In: Industrial Engineering: Innovative Networks. Springer, London (2012)

    Google Scholar 

  5. Zhao, X., Hsu, C.Y., Chang, P.C., Li, L.: A genetic algorithm for the multi-objective optimization of mixed-model assembly line based on the mental workload. Eng. Appl. Artif. Intell. 47, 140–146 (2016)

    CrossRef  Google Scholar 

  6. Marras, W., Karwowski, W.: Subjective scales of effort and workload assessment. In: Fundamentals and assessment tools for occupational ergonomics, 2nd edn. CRC Press, Boca Raton 2006. p. sec 37–7

    Google Scholar 

  7. Darvishi, E., Maleki, A., Giahi, O., Akbarzadeh, A.: Subjective mental workload and its correlation with musculoskeletal disorders in bank staff. J. Manipulative Physiol. Ther. 39(6), 420–426 (2016)

    CrossRef  Google Scholar 

  8. Jarebrant, C., Winkel, J., Johansson Hanse, J., Mathiassen, S.E., Öjmertz, B.: ErgoVSM: a tool for integrating value stream mapping and ergonomics in manufacturing. Hum. Factors Ergon. Manuf. Serv. Ind. 26(2), 191–204 (2016)

    CrossRef  Google Scholar 

  9. Gunnarsdóttir, S., Dröfn Birgisdóttir, B.: Ergonomic value stream mapping (ErgoVSM) – potential for integrating work environment issues in a Lean rationalization process at the University Hospital on Iceland. In: 7th NOVO Symposium: A Nordic Model for Sustainable Systems in the Health Care Sector, p. 14 (2013)

    Google Scholar 

  10. Bertolini, M., Braglia, M., Romagnoli, G., Zammori, F.: Extending value stream mapping: the synchro-MRP case. Int. J. Prod. Res. 51(18), 5499–5519 (2013)

    CrossRef  Google Scholar 

  11. Hines, P., Rich, N.: The seven value stream mapping tools. Int. J. Oper. Prod. Manag. 17(1), 46–64 (1997)

    CrossRef  Google Scholar 

  12. Steur, H.D., Wesana, J., Dora, M.K., Pearce, D., Gellynck, X.: Applying value stream mapping to reduce food losses and wastes in supply chains: a systematic review. Waste Manag. 58, 359–368 (2016)

    CrossRef  Google Scholar 

  13. Arezes, P.M., Dinis-Carvalho, J., Alves, A.C.: Workplace ergonomics in lean production environments: a literature review. Work 52(1), 57–70 (2015)

    CrossRef  Google Scholar 

  14. Dotoli, M., Epicoco, N., Falagario, M., Costantino, N., Turchiano, B.: An integrated approach for warehouse analysis and optimization: a case study. Comput. Ind. 70, 56–69 (2015)

    CrossRef  Google Scholar 

  15. Alpenberg, J., Scarbrough, D.P.: Exploring communication practices in lean production. J. Bus. Res. 69(11), 4959–4963 (2016)

    CrossRef  Google Scholar 

  16. Abdulmalek, F., Rajgopal, J.: Analyzing the benefits of lean manufacturing and value stream mapping via simulation: a process sector case study. Int. J. Prod. Econ. 107, 223–226 (2007)

    CrossRef  Google Scholar 

  17. Ar, R., Al-Ashraf, M.: Production flow analysis through value stream mapping: a lean manufacturing process case study. Procedia Eng. 41, 1727–1734 (2012)

    CrossRef  Google Scholar 

  18. Abuthakeer, S., Mohanram, P.V., Kumar, G.: Activity based costing value stream mapping. Int. J. Lean Thinking 1(2), 51–64 (2010)

    Google Scholar 

  19. Dushyanth Kumar, K.R., Shivashankar, G.S., Rajeshwar SK: Application of value stream mapping in pump assembly process: a case study. Ind. Eng. Manage. 4, 162 (2015). doi:10.4172/2169-0316.1000162

    Google Scholar 

  20. Lacerda, A.P., Xambre, A.R., Alvelos, H.M.: Applying value stream mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry. Int. J. Prod. Res. 54(6), 1708–1720 (2016)

    CrossRef  Google Scholar 

  21. Chong, M.Y., Chin, J.F., Loh, W.P.: Lean incipience spiral model for small and medium enterprises. Int. J. Ind. Eng. 20(7/8), 487–501 (2013)

    Google Scholar 

  22. Schönemann, M., Kurle, D., Herrmann, C., Thiede, S.: Multi-product EVSM simulation. Procedia CIRP 41, 334–339 (2016)

    CrossRef  Google Scholar 

  23. Vieira, S.D.S., Badke-Schaub, P., Fernandes, A.: Framework of awareness: for the analysis of ergonomics in design. Procedia Manufact. 3, 5955–5962 (2015)

    CrossRef  Google Scholar 

  24. Arce, A., Angulo, J., Garcia, V., Quijada, M., Leon, J.: Redesign of workstations to reduce ergonomic risk factors in a electronic manufacturing company. Ergonomía Ocupacional Investigaciones y Aplicaciones 9, 202–213 (2016)

    Google Scholar 

  25. Wells, R., Mathiassen, S.E., Medbo, L., Winkel, J.: Time—a key issue for musculoskeletal health and manufacturing. Appl. Ergon. 38(6), 733–744 (2007)

    CrossRef  Google Scholar 

  26. Genaidy, A., Karwowski, W.: Human performance in lean production environment: critical assessment and research framework. Hum. Factors Ergon. Manufact. Serv. Ind. 13(4), 317–330 (2003)

    CrossRef  Google Scholar 

  27. Parker, S.K.: Longitudinal effects of lean production on employee outcomes and the mediating role of work characteristics. J. Appl. Psychol. 88(4), 620 (2003)

    CrossRef  Google Scholar 

  28. Saurin, T.A., Ferreira, C.F.: The impacts of lean production on working conditions: A case study of a harvester assembly line in Brazil. Int. J. Ind. Ergon. 39(2), 403–412 (2009)

    CrossRef  Google Scholar 

  29. Kazmierczak, K., Winkel, J., Westgaard, R.H.: Car disassembly and ergonomics in Sweden: current situation and future perspectives in light of new environmental legislation. Int. J. Prod. Res. 42(7), 1305–1324 (2004)

    CrossRef  Google Scholar 

  30. Conti, R., Angelis, J., Cooper, C., Faragher, B., Gill, C.: The effects of lean production on worker job stress. Int. J. Oper. Prod. Manag. 26(9), 1013–1038 (2006)

    CrossRef  Google Scholar 

  31. Carayon, P., Smith, M.J.: Work organization and ergonomics. Appl. Ergon. 31(6), 649–662 (2000)

    CrossRef  Google Scholar 

  32. Rother, M., Shook, J.: Learning to See: Value Stream Mapping to Add Value and Eliminate Muda, 2nd edn. Lean Enterprise Institute, Brooklin (1999)

    Google Scholar 

  33. Li, X.: A Literature Review on Value Stream Mapping With a Case Study of Applying Value Stream Mapping on Research Process. Texas A&M University, Texas (2014)

    Google Scholar 

  34. Jarebrant, C., Johansson, H., Harlin, U., Ulin, K., Winkel, J., Edwards, K., Birgisdóttir, B.D., Gunnarsdóttir, S.: Ergonomic Value Stream Mapping: Tool and User guide. Nordic Council of Ministers, Copenhagen (2016)

    Google Scholar 

  35. Rubio, S., Díaz, E., Martín, J., Puente, J.M.: Evaluation of subjective mental workload: A comparison of SWAT, NASA-TLX, and workload profile methods. Appl. Psychol. 53(1), 61–86 (2004)

    CrossRef  Google Scholar 

  36. Hart, S.G., Staveland, L.E.: Development of NASA-TLX (Task Load Index): results of empirical and theoretical research. Adv. Psychol. 52, 139–183 (1988)

    CrossRef  Google Scholar 

  37. Tsang, P., Johnson, W.: Cognitive demand in automation. Aviat. Space Environ. Med. 60, 130–135 (1989)

    Google Scholar 

  38. Hart, S.G.: NASA-task load index (NASA-TLX); 20 years later. Proc. Hum. Factors Ergon. Soc. Ann. Meet. 50(9), 904–908 (2006)

    CrossRef  Google Scholar 

  39. Cao, A., Chintamani, K.K., Pandya, A.K., Ellis, R.D.: NASA TLX: software for assessing subjective mental workload. Behav. Res. Methods 41(1), 113–117 (2009)

    CrossRef  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Universidad de Sonora, Blvd. Luis Encinas S/N, 83000, Hermosillo, Mexico

    Anel Arce, Luis F. Romero-Dessens & Jaime A. Leon-Duarte

Authors
  1. Anel Arce
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Luis F. Romero-Dessens
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jaime A. Leon-Duarte
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Anel Arce .

Editor information

Editors and Affiliations

  1. Department Industrial Design, Delft University of Technology, Faculty of Industrial Design Engineering, CE Delft, The Netherlands

    Richard H.M. Goossens

Rights and permissions

Reprints and Permissions

Copyright information

© 2018 Springer International Publishing AG

About this paper

Cite this paper

Arce, A., Romero-Dessens, L.F., Leon-Duarte, J.A. (2018). Ergonomic Value Stream Mapping: A Novel Approach to Reduce Subjective Mental Workload. In: Goossens, R. (eds) Advances in Social & Occupational Ergonomics. AHFE 2017. Advances in Intelligent Systems and Computing, vol 605. Springer, Cham. https://doi.org/10.1007/978-3-319-60828-0_31

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-60828-0_31

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-60827-3

  • Online ISBN: 978-3-319-60828-0

  • eBook Packages: EngineeringEngineering (R0)