Skip to main content

Gas Anodes Made of Porous Graphite for Aluminium Electrowinning

  • Conference paper
  • First Online:
Light Metals 2017

Abstract

One of the major downsides of the current aluminium production process is the high CO2 emission. One alternative is to replace the consumable carbon anodes with inert anodes so that oxygen evolves instead of CO2. Also PFC emissions will be eliminated by using inert anodes. However, so far a sufficiently inert anode has not been found. Another option is to utilize natural gas through porous anodes in order to change the anode process. This will decrease CO2 emission remarkably and also eliminate PFC emissions and anode effect. The porous anode could be made of carbon or it can be inert. However, the as-mentioned problem still exists regarding porous inert anodes. Therefore, at the moment porous carbon anodes seem to be the best practical option. In this study, porous anodes made of different grades of graphite were used for electrolysis experiments in a laboratory cell. Also, off-gas analysis was performed to get an insight of the ongoing reactions. Our results show that for some types of graphite anodes, methane participates effectively in the anodic reaction.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Institutional subscriptions

References

  1. J. Thonstad, P. Fellner, G.M. Haarberg, J. Híveš, Å. Sterten, Aluminium Electrolysis: Fundamentals of the Hall-Héroult Process, 3rd edn. (Aluminium-Verlag Marketing & Kommunikation GmbH, Düsseldorf, 2001)

    Google Scholar 

  2. D.R Sadoway, Inert anodes for the Hall-Héroult cell: The ultimate materials challenge. JOM 53, 34–35 (2001)

    Google Scholar 

  3. R.P. Pawlek, Inert anodes: an update. Light Metals, 1309–1313 (2014)

    Google Scholar 

  4. J. Xue, A.P. Ratvik, Anode system for use in metal reduction processes and method for the same. NORWAY Patent (2003)

    Google Scholar 

  5. S. Xiao, T. Mokkelbost, O. Paulsen, A.P. Ratvik, G.M. Haarberg, SnO2-based gas (methane) anodes for electrowinning of aluminum. Metall. Mater. Trans. B 44, 1311–1316 (2013)

    Article  Google Scholar 

  6. M. Louis Ferrand, Note to electricians. Bull. Soc. Franc. 79, 412 (1957)

    Google Scholar 

  7. M.L. Kronenberg, Gas depolarized graphite anodes for aluminum electrowinning. J. Electrochem. Soc. 116, 1160–1164 (1969)

    Google Scholar 

  8. V.V. Stender, V.V. Trofimenko, One solution to the anode problem in electrolytic production of aluminium. Khim. Tekhnol. 12, 41 (1969)

    Google Scholar 

  9. R.A. Rapp, Method featuring a non-consumable anode for the electrowinning of aluminum. Google Patents (2000)

    Google Scholar 

  10. S. Namboothiri, M.P. Taylor, J.J. Chen, M.M. Hyland, M.A. Cooksey, An experimental study of aluminium electrowinning using a nickel-based hydrogen diffusion anode. Electrochimica Acta 56, 3192–3202 (2011)

    Google Scholar 

  11. R.A. Rapp, Method featuring a non-consumable anode for the electrowinning of aluminum. United States Patent US006039862A (2000)

    Google Scholar 

  12. S. Xiao, T. Mokkelbost, G.M. Haarberg, A.P. Ratvik, H. Zhu, Depolarized gas anodes for electrowinning of metals in molten salts. ECS Trans., 361–366

    Google Scholar 

  13. G.M. Haarberg, S. Xiao, A.P. Ratvik, T. Mokkelbost, Depolarized gas anodes for electrowinning of aluminium from cryolite-alumina melts in a laboratory cell. Light Metals 779–781 (2012)

    Google Scholar 

  14. B. Khalaghi, H. Gudbrandsen, O. S. Kjos, K. S. Osen, T. Mokkelbost, and G. M. Haarberg, Porous carbon anodes for the supply of methane during electrowinning of aluminium. Light Metals 915–920 (2016)

    Google Scholar 

  15. G.M. Haarberg, B. Khalaghi, T. Mokkelbost, Natural gas anodes for aluminium electrolysis in molten fluorides. Faraday Discuss. 190, 71–84 (2016)

    Article  Google Scholar 

  16. M. Sahimi, Flow and Transport in Porous Media and Fractured Rock: From Classical Methods to Modern Approaches, 2nd edn. (Wiley-VCH, Weinheim, Germany, 2011)

    Book  Google Scholar 

  17. S. Namboothiri, M.P. Taylor, J.J.J. Chen, M.M. Hyland, M. Cooksey, Characterisation and performance of carbon based hydrogen diffusion anode for molten salt electrowinning, in Presented at the Processing and Fabrication of Advanced Materials XIX Auckland, New Zealand (2011)

    Google Scholar 

  18. The SI Metric System of Units and SPE Metric Standard, ed. USA: Society of Petroleum Engineers, 1984, p. 42

    Google Scholar 

  19. Anodes for the Aluminium Industry, 1st ed. Sierre, Swithzerland: R&D Carbon Ltd. (1995)

    Google Scholar 

  20. T. Mokkelbost, O. Paulsen, S. Xiao, G.M. Haarberg, A.P. Ratvik, Fabrication and properties of SnO2-based inert gas anodes for electrowinning. ECS Trans. 211–219

    Google Scholar 

  21. Micromeritics, AutoPore IV 9500, operator’s Manual VI.09 (2011)

    Google Scholar 

  22. RDC-145 Air Permeability Apparatus User Manual, ed. Switzerland: R&D Carbon Ltd.

    Google Scholar 

  23. Graphite & carbon specialistes [Online]. Available: http://en.tokaicarbon.eu/downloads/brochures

  24. Grade Chart, Industrial Grades [Online]. Available: http://poco.com/tabid/95/Default.aspx

  25. S. Rorvik, H.A. Oye, Method for characterization of anode pore structure by image analysis, in Light Metals: Proceedings of Sessions, TMS Annual Meeting (Warrendale, Pennsylvania), pp. 561–568 (1996)

    Google Scholar 

Download references

Acknowledgements

Financial support is gratefully acknowledged from the Research Council of Norway, GASSMAKS program, and grant number 224985.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Babak Khalaghi .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 The Minerals, Metals & Materials Society

About this paper

Cite this paper

Khalaghi, B. et al. (2017). Gas Anodes Made of Porous Graphite for Aluminium Electrowinning. In: Ratvik, A. (eds) Light Metals 2017. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-51541-0_159

Download citation

Publish with us

Policies and ethics