Skip to main content

Analysis of Jet Behavior and Surface Fluctuations in the Meniscus of Fluid in a Physical Model of a Beam Blank Mold and CFD Modelling

  • Conference paper
  • First Online:
8th International Symposium on High-Temperature Metallurgical Processing

Abstract

In this study, the influence of the immersion depth, casting speed on the flow characteristics in a beam blank mold with two tubular nozzles have been investigated using a physical model as well as CFD simulations. The results of CFD simulations were found to be consistent with the results of experiments in the physical model. The liquid jet spreads faster the flange region compared to the web region. This can lead to a non-uniform shell thickness along the cross section resulting in uneven solidification of the skin. The jet penetration depth ranged between 66 and 77 cm. The average intensity of meniscus fluctuation was 0.22 mm, and the maximum fluctuation was found to be 0.85 mm. Based on these results, the suggested optimum operating parameters for immersion depth and casting speed were 75 mm and maximum casting speed of 1 m/min.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Institutional subscriptions

References

  1. J.K. Yoon, Applications of numerical simulation to continuous casting technology. ISIJ Int. 48(7), 879–884 (2008)

    Article  Google Scholar 

  2. M. Onishi et al., Continuous casting of beam blanks. Kawasaki Steel Tech. Rep. 3, 13–25 (1981)

    Google Scholar 

  3. W. Chen et al., Numerical simulation of the thermo-mechanical process for beam blank continuous casting. ACTA Metall. Sinica (Engl. Lett.) 20(4), 241–250 (2007)

    Article  Google Scholar 

  4. J.E. Lee et al., Prediction of cracks in continuously cast steel beam blank through fully coupled analysis of fluid flow, heat transfer, and deformation behavior of a solidifying shell. Metall. Mater. Trans. A, 31(A), 225–237 (2000)

    Google Scholar 

  5. K. Kim et al., Analysis of surface and internal cracks in continuously cast beam blank. Ironmaking Steelmaking 24(3), 249–256 (1997)

    Google Scholar 

  6. L.C. Hibbeler et al., Thermomechanical modeling of beam blank casting. Iron Steel Technol. 6(7), 60–73 (2009)

    Google Scholar 

  7. Y. Zhao et al., Two-dimensional heat transfer model for secondary cooling of continuously cast beam blanks. Ironmaking Steelmaking 41(5), 377–386 (2014)

    Article  Google Scholar 

  8. M. Xu, M. Zhu, Transport phenomena in a beam-blank continuous casting mold with two types of submerged entry nozzle. ISIJ Int. 55(4), 791–798 (2015)

    Article  Google Scholar 

  9. J.J.M. Peixoto et al., Computational and physical simulation of fluid flow inside a beam blank continuous casting mold. J. Mater. Process. Technol. 233, 89–99 (2016)

    Article  Google Scholar 

  10. W. Chen et al., Three-dimensional FEM study of fluid flow in mould for beam blank continuous casting: influence of straight through conduit type SEN. Ironmaking Steelmaking 39(8), 551–559 (2012)

    Article  Google Scholar 

  11. L. Zhang et al., Hydraulic simulations of fluid flow in beam blank casting mold with double nozzles, in Proceedings EPD Congress (2014), pp. 375–384

    Google Scholar 

Download references

Acknowledgements

The authors wish to thank the National Council of Scientific and Technological Development (CNPq), the Ministry of Higher Education (CAPES), Gorceix Foundation and FAPEMIG of Brazil for their support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Varadarajan Seshadri .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 The Minerals, Metals & Materials Society

About this paper

Cite this paper

Peixoto, J.J.M. et al. (2017). Analysis of Jet Behavior and Surface Fluctuations in the Meniscus of Fluid in a Physical Model of a Beam Blank Mold and CFD Modelling. In: Hwang, JY., et al. 8th International Symposium on High-Temperature Metallurgical Processing. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-51340-9_10

Download citation

Publish with us

Policies and ethics