Skip to main content

Abstract

A metallurgical analysis of longitudinal cracks in a medium carbon grade of steel, produced through Thin Slab Casting and Rolling (TSCR) process is presented in this paper. Using characterization techniques, it was established that the defect originated from the funnel mold of thin slab caster. Temperature profiles of thermocouples in caster mold were employed to evaluate the heat transfer characteristics during primary solidification. The profiles helped to assess the performance of a standard mold flux used for casting this grade and hypothesize a possible mechanism of defect evolution. Slightly changed characteristics of the mold flux addressed the defect by promoting a stable and uniform heat transfer. This drastically lowered defect occurrence and rejections due to longitudinal cracks in this grade.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 319.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. C.I. Garcia, C. Torkaz, C. Graham: ‘Physical metallurgy of high strength low alloy strip steel production using compact strip processing’, Iron making and Steelmaking, Vol. 32(4), 2005, pp. 314–318.

    Article  Google Scholar 

  2. M. Korchynsky: ‘Strategic Importance of Thin Slab Casting Technology’, International Symposium on Thin-Slab Casting and Rolling, Guangzhou, China, 2002.

    Google Scholar 

  3. Brimacombe, J. K., F. Weinberg, and E. B. Hawbolt. “Formation of longitudinal, midface cracks in continuously-cast slabs.” Metallurgical Transactions B 10.2 (1979): 279–292.

    Article  Google Scholar 

  4. Hiraki, Sei, et al. “Influence of mold heat fluxes on longitudinal surface cracks during high speed continuous casting of steel slab.” Steelmaking Conference. Vol. 77. 1994.

    Google Scholar 

  5. Hibbeler, L. C., et al. “Longitudinal face crack prediction with thermo-mechanical models of thin slabs in funnel moulds.” la metallurgia italiana 2 (2009).

    Google Scholar 

  6. Sun, Yan-hui, et al. “Longitudinal surface cracks of thin slabs.” International Journal of Minerals, Metallurgy, and Materials 17.2 (2010): 159–166.

    Article  Google Scholar 

  7. Kromhout, J. A., et al. “Development of mould flux for high speed thin slab casting.” steel research international 80.8 (2009): 575–581.

    Google Scholar 

  8. Konishi, J., et al. “Modeling the formation of longitudinal facial cracks during continuous casting of hypoperitectic steel.” Metallurgical and materials transactions B 33.3 (2002): 413–423.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2016 TMS (The Minerals, Metals & Materials Society)

About this paper

Cite this paper

Bhattacharya, D., Misra, S., Kumar, A., Mahashabde, V.V. (2016). Root Cause Analysis of Surface Defects in Coils Produced through Thin Slab Route. In: Reddy, R.G., Chaubal, P., Pistorius, P.C., Pal, U. (eds) Advances in Molten Slags, Fluxes, and Salts: Proceedings of the 10th International Conference on Molten Slags, Fluxes and Salts 2016. Springer, Cham. https://doi.org/10.1007/978-3-319-48769-4_27

Download citation

Publish with us

Policies and ethics