Skip to main content

Study of Particle Settling and Sedimentation in a Crucible Furnace

  • Chapter
Light Metals 2015

Abstract

Particle settling and stratification in aluminium processing operations are of importance for cast house performance and product quality as they influence important factors such as furnace cleaning frequency, and design of launder troughs and inline equipment.

Analytical analyses of settling generally refer to Stokes’ law describing the motion of a solid sphere in a liquid but neglect the dominating factor of thermal convection. A new option to monitor particle concentrations at different melt depths based on LiMCA technology was utilized to study particle settling within AMAP, the Open Innovation Research Cluster for Non-Ferrous Metals at RWTH Aachen University.

This paper reports the initial results obtained with the new LiMCA method in trials in a laboratory crucible furnace. The results are analysed with respect to the influence of particle size on settling kinetics and stratification and are compared to the above mentioned theoretical calculations.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 289.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. P. Waite, “A Technical Perspective on Molten Aluminium Processing”, Light Metals2002, 841–847

    Google Scholar 

  2. C. Sztur, F. Balestreri, JL. Meyer, B. Hannart., “Settling of Inclusions in Holding Furnaces: Modeling and Experimental Results”, Light Metals1990, 709–716

    Google Scholar 

  3. J.P. Martin, G. Dubé, D. Frayce, R. Guthrie., “Settling Phenomena in Casting Furnaces; Fundamental and Experimental Investigation”, Light Metals1988, 445–455

    Google Scholar 

  4. S. Instone, A. Buchholz, G.U. Grün, “Inclusion Transport Phenomena in casting Furnaces”, Light Metals2008, 811–816

    Google Scholar 

  5. C. Tian, G.A. Irons, D.S. Wilkonson, “Settling of Multisized Clusters of Alumina Particles in Liquid Aluminium”, Metallugical and Materials Transactions B, 1999, 241–247

    Google Scholar 

  6. R. Clift, J.R. Grace, M.E. Weber, “Bubbles, Drops and Particles”, Academic Press, 1978

    Google Scholar 

  7. G. Ahmadi, “Particle Transport, Deposition and Removal”, ME 437537, Dept. of Mech. and Aeron. Eng., Clarkson Univ., Potsdam, NY, USA, 2003

    Google Scholar 

  8. P. Le Brun, F. Taina, “Development of a LiMCA Methodology for the Measurement of Inclusions at Different Depths in Molten Aluminium”, Light Metals 2015 to be published

    Book  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

Badowski, M., Gökelma, M., Morscheiser, J., Dang, T., Le Brun, P., Tewes, S. (2015). Study of Particle Settling and Sedimentation in a Crucible Furnace. In: Hyland, M. (eds) Light Metals 2015. Springer, Cham. https://doi.org/10.1007/978-3-319-48248-4_162

Download citation

Publish with us

Policies and ethics