Abstract
Characterization of porosity formation in an A356 alloy with different oxide levels during directional solidification was investigated using micro-focus X-ray imaging and directional solidification technology. Stirring melt is thought to provide more active nucleation sites for pore formation, thus lead to a remarkable rise in the nucleation temperature of pores. The fast growth of those pores formed at higher temperatures further restrains the succeeding nucleation operations in local regions, and results in a considerable reduction in the pore volume density but a significant increases in pore volume fraction. Fluctuations of pore volume fraction and pore volume density along solidification length is thought to be closely related to a competition mechanism of pore nucleation with pore growth for hydrogen supplement. The increase in oxide content by stirring melt completely changes the pore size distribution and considerably increases the average size of pores formed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
R. C. Atwood, S. Sridhar and P. D. Lee, “Equations for nucleation of hydrogen gas pores during solidification of aluminium seven weight percent silicon alloy,” Scripta Mater., 41(12) (1999), 1255–1259.
C. D. Lee, “Tensile properties of high-pressure die-cast AM60 and AZ91 magnesium alloys on microporosity variation,” J. Mater. Set, 42(24) (2007), 10032–10039.
Q.G. Wang, D. Apelian and D. A. Lados, “Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects,” Journal of Light Metals, 1 (2001), 73–84.
J. Y. Buffière et al., “Experimental study of porosity and its relation to fatigue mechanisms of model Al-Si7-Mg0.3 cast Al alloys,” Mater. Sci. Engn A., 316(1–2) (2001), 115–126.
J. Z. Yi et al., “Statistical modeling of microstructure and defect population effects on the fatigue performance of cast A356-T6 automotive components,” Mater. Sci. Engn. A, 432 (1–2) (2006), 59–68.
L. Dietrich and J. Radziejewska, “The fatigue damage development in a cast Al-Si-Cu alloy,”Materials and Design, 32 (2011), 322–329.
J.B. Jordon et al., “Microstructural Inclusion Influence on Fatigue of a Cast A356 Aluminum Alloy,” Metall. Mater. Trans. A, 41 (2010), 356–363.
De-Feng Mo et al., “Effect of microstructural features on fatigue behavior in A319-T6 aluminum alloy,” Mater. Sci. Engn. A, 527 (2010), 3420–3426.
J. Campbell, “Castings,” Butterworth-Heinemann, 2003.
X. G. Chen and S. Engler, “Formation of Gas Porosity in Aluminum Alloys,” AFS Trans., 102 (1994), 673–682.
P. S. Mohanty, F. H. Samuel and J. E. Gruzleski, “Mechanisum of heterogeneous nucleation of pores in metals and alloys,” Metall. Mater. Trans. A, 24 (1993), 1845–1856.
P. S. Mohanty, F. H. Samuel and J. E. Gruzleski, “Experimental study of pore nucleation by inclusions in alumiaum casings,” AFS Trans., 103 (1995), 555–564.
G. Laslaz and P. Laty, “Gas Porosity and Metal Cleanliness in Aluminum Casting Alloys,” AFS Trans., 99 (1991), 83–90.
X. G. Chen and J. E. Gruzleski, “Influence of Melt Cleanliness on Pore Formation in Aluminum-Silicon Alloys,” Cast Metals, 9 (1996), 17–26.
R. Fuoco, E. R. Correa and M. de Andrade Bastos, “Microporosity morphology in A356 aluminum alloy in unmodified and in Sr modified conditions,” AFS Trans., 108 (2001), 659–768.
K. Tynelius, J. F. Major and D. Apelian, “A Parametric Study of Microporosity in the A356 Casting Alloy System,” AFS Trans., 101 (1993), 401–13.
O. Savas and R. Kayikci, “Application of Taguchi’s methods to investigate some factors affecting microporosity formation in A360 aluminum alloy casting,” Mater. & Design, 28(7) (2007), 2224–2228.
J. R. Kim and R. Abbaschian, “Influence of processing variables on microporosity formation in Al-4.5% Cu alloy,” TMS Annual Meeting, Frontiers in Solidification ScienceProceedings of Symposium, held during the 2007 TMS Annual Meeting, 2007, p 35–45.
L. Omid et al., “X-ray microtomographic characterization of porosity in aluminum alloy A356,” Metall. Mater. Trans. A, 40(4) (2009), 991–999.
P. D. Lee and J. D. Hunt, “Hydrogen porosity in directional solidification aluminum-copper alloys: in situ observation,” Acta Mater, 45(10) (1997), 4155–4169.
R.C. Atwood et al., “Diffusion-controlled growth of hydrogen pores in aluminum-silicon castings: in situ observation and modelling,” Acta Mater. 48 (2000), 405–417.
L. Zhao et al., “In-situ observation of porosity formation during directional solidification of Al-Si Casting Alloys,” China Foundry, 8(1) (2011), 14–18.
L. Zhao et al., “Abnormal segregation induced by gas pores during solidification of Al-Sn alloy,” Scripta Mater., 65 (2011), 795–798.
Hengcheng Liao et al., “Effect of solidification velocity and hydrogen content on pore formation in A356 alloy based X-ray detection,” TMS Light Metals, March 11–15, 2012, Orlando, FL, United states, 2012, p 345–348
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2013 TMS (The Minerals, Metals & Materials Society)
About this chapter
Cite this chapter
Liao, H., Song, W., Wang, Q. (2013). Characterization of Pore Formation in A356 Alloy with Different Oxide Levels During Directional Solidification. In: Zhang, L., Allanore, A., Wang, C., Yurko, J.A., Crapps, J. (eds) Materials Processing Fundamentals. Springer, Cham. https://doi.org/10.1007/978-3-319-48197-5_19
Download citation
DOI: https://doi.org/10.1007/978-3-319-48197-5_19
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-48584-3
Online ISBN: 978-3-319-48197-5
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)