Abstract
Point feeders have volumetric chambers that periodically deliver ore to cells through holes pneumatically broken into the crust layer. The period of feeder actuations is controlled by the logic employed to regulate bath alumina concentration. The time evolution of bath alumina concentration is mostly a function of the rates of alumina consumption and feeder mass charge, but is also influenced by other events such as crust seal breaks/leakages, and plugged or semi-plugged feeder holes. PID modulated In Situ feed logic addresses variable non-feeder ore related events to control alumina concentrations at targeted levels. Frequent underfeed and overfeed episodes are avoided. The In Situ ore feed concept has been successfully tested in the Dyna/Marc cell simulator at a targeted 2.30 % alumina concentration demonstrating both increased current efficiency (CE) and decreased kWh/kg compared to presently employed methodologies. Anode/cathode distances (ACD) can also be accurately measured using In Situ % alumina predictions.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
M. C. Schneller, In Situ Alumina Feed Control, JOM, 61(2009), 26–29.
M. C. Schneller, “In Situ Aluminum Cell Control”, Light Metals 2010, ed. A. Johnson, pp. 563–568.
M. C. Schneller, A New Approach to Alumina Feed Control, Aluminium International, 86 (2010), 98–102.
M. Dupuis and M. C. Schneller, “Testing the In Situ Aluminium Cell Control with the Dyna/Marc Cell Simulator”, COM 2011 — Annual Conference of Metallurgists, Montreal.
Barry Welch, Martin Iffert, and Maria Skyllas-Kazacos, “Applying Fundamental Data to Reduce the Carbon Dioxide Footprint of Aluminum Smelters”, JOM, 60 (11) (2008), 17–24
R.G. Haverkamp and B. J. Welch, “Modeling the dissolution of alumina powder in cryolite”, Chemical Engineering and Processing, (37), pp. 177–187, 1997.
N. Peter Østbø, “Evolution of Alpha Phase Alumina in Agglomerates upon Addition to Cryolite Melts”, (Ph.D. thesis, Norwegian University of Science and Technology, 2002), 157–178.
V. Danielik, P. Fullner, A. Sykorova, and J. Thonstad, “Solubility of Aluminum in Cryolite-Based Melts”, Metallurgical and Material Transactions B, 41B (2010), 430–436.
G. Tarcy, “Insights into Parameters Affecting Current Efficiency”, 7th Australasian Aluminium Smelting Technology Conference Workshop, Melbourne, Australia, 11–16 November, 2001
B. J. Welch, “The Rise and Fall of the Knowledge Base for Aluminium Smelting — Since TMS/AIME 1962”, Plenary Session Speaker, ” San Diego TMS meeting (2011).
Author information
Authors and Affiliations
Consortia
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2012 TMS (The Minerals, Metals & Materials Society)
About this chapter
Cite this chapter
TMS., Schneller, M. (2012). Characteristics of in Situ Alumina Pid Ore Feed Control. In: Suarez, C.E. (eds) Light Metals 2012. Springer, Cham. https://doi.org/10.1007/978-3-319-48179-1_107
Download citation
DOI: https://doi.org/10.1007/978-3-319-48179-1_107
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-48570-6
Online ISBN: 978-3-319-48179-1
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)