Skip to main content

Sampling Tool for In-Depth Study of Furnace Processes

  • Chapter
Light Metals 2014

Abstract

The need for ever more efficient and reproducible processes in furnace operations is increasing. Conversely the development trend is towards more complexity in furnace technology and flexibility in input material capability. These demands have produced a startlingly large number of furnace designs and operational strategies. To better understand the various metallurgical processes occurring in the furnace and the potential operational and economic impact of changes to the furnace technology, operation or input material, a simple, but robust technology to selectively take samples throughout the three dimensional geometry of the melt has been developed. This allows the construction of a time dependent 3-D performance map of the furnace which can be used to optimize operational performance, economics or in combination with simulation techniques compare different furnace technologies and operational strategies. This paper introduces the sampling technology and presents results of a small demonstration study

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 319.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Selee Corporation, “Technical Manual for Liquid Aluminium Inclusion Sampler (LAIS)”, 700 Shepherd St. Hendersonville, North Carolina USA, 1995, 13 pages

    Google Scholar 

  2. Vierbicky, Van L., US Patent 4125024, “Molten Metal Sampling Device”, 1978

    Google Scholar 

  3. Doutre, D., Gariépy, B., Martin, J.P. and Dubé, G., “Aluminium Cleanliness: Methods and Applications in Process Development and Quality Control”, Light Metals1985, pp 1179–1195.

    Google Scholar 

  4. Enright, P. G.; Hughes, I. R.; “A shop floor technique for quantitative measurement of molten metal cleanliness”, Foundryman, Nov. 1996, pp 390–395.

    Google Scholar 

  5. Bridi, R., Smith, M., “Improvements in Casthouse Processing Using In-Furnace Refining Systems”, 8 th Aluminium Cast House Conference, 2003, pp 1–14

    Google Scholar 

  6. Frank, R.A., Flisakowski, P.J., “In-Furnace Refining Using Pyrotek’s HD-2000 and FIF-50 Rotary Injection Systems”, Light Metals 2004, pp 779–787

    Google Scholar 

  7. Le Brun, P., Mathis, A., “Improved Molten Metal Quality at the Outlet of the Furnace Through the IRMA Treatment”, Light Metals 2004, pp 789–792.

    Google Scholar 

  8. Taylor, M.B., “Which Method to Choose for Alkaline Reduction”, 7 th Aluminium Cast House Conference, 2001, pp139–150.

    Google Scholar 

  9. Le Brun, P., “Melt Treatment – Evolution and Perspectives”, Light Metal2008, pp 621–626

    Google Scholar 

  10. Prillhofer, B., Boettcher, H., Antrekowitsch, H., “A New Methodology for Performance Evaluation of Melt Refinement Processes in the Aluminium Industry”, Light Metals2009, pp 689–694.

    Google Scholar 

  11. Moen, R., Norman, C., “Evolution of the PDCA Cycle”. Wikipedia reference 3 to article “PDCA”.

    Google Scholar 

  12. Silva, M.P., Talbot, D.E.J., “Oxidation of Liquid Aluminum-Magnesium Alloys”, Light Metals1989, pp 1035–1040.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

Instone, S., Badowski, M., Krings, D. (2014). Sampling Tool for In-Depth Study of Furnace Processes. In: Grandfield, J. (eds) Light Metals 2014. Springer, Cham. https://doi.org/10.1007/978-3-319-48144-9_166

Download citation

Publish with us

Policies and ethics