Skip to main content

Numerical Modeling of the Dispersion of Ceramic Nanoparticles during Ultrasonic Processing of A356-based Nanocomposites

  • Chapter
Advances in the Science and Engineering of Casting Solidification
  • 1933 Accesses

Abstract

The metal-matrix-nano-composite in this study consist of a A356 alloy matrix reinforced with 1.0 wt.% SiC-nanoparticles dispersed within the matrix via ultrasonic cavitation system, available in the Solidification Laboratory at The University of Alabama. The required ultrasonic parameters to achieve cavitation for adequate degassing and refining of the A356 alloy as well as the fluid flow and solidification characteristics for uniform dispersion of the nanoparticles into the aluminum alloy matrix are being investigated via CFD ultrasonic cavitation modeling. The multiphase CFD model for nanoparticle dispersion accounts for turbulent fluid flow, heat transfer and solidification as well as the complex interaction between the molten alloy and nanoparticles by using the Ansys’s Fluent DDPM model. The modeling parametric study includes the effects of ultrasonic probe location, the fluid flow intensity, and the initial location where the nanoparticles are released into the molten alloy.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. J.W. Kaczmar, K. Pietrzak, W. Wlosinski. “The production and application of metal matrix composite materials,” Journal of Materials Processing Technology, 106 (2000), 58–67.

    Article  Google Scholar 

  2. K. Durisinova, J. Durisin, M. Orolinova et al. “Effect of particle additions on microstructure evolution of aluminium matrix composite,” Journal of Alloys and Compounds, 525 (2012), 137–142.

    Article  Google Scholar 

  3. C.H. William. “Commercial processing of metal matrix composites,” Materials Science and Engineering A, 244 (1) (1998), 75–79.

    Article  Google Scholar 

  4. Y. Yang, J. Lan, X. Li. “Study on bulk aluminum matrix nano-composite fabricated by ultrasonic dispersion of nano-sized SiC particles in molten aluminum alloy,” Materials Science and Engineering A, 380 (2004), 378–383.

    Article  Google Scholar 

  5. G. Cao, H. Konishi, X. Li. “Mechanical properties and microstructure of SiC-reinforced Mg-(2,4)Al-1Si nanocomposites fabricated by ultrasonic cavitation based solidification processing,” Materials Science and Engineering A, 486 (2008), 357–362.

    Article  Google Scholar 

  6. J.H. Shin, H.J. Choi, M.K. Cho et al. “Effect of the inter face layer on the mechanical behavior of TiO2 nanoparticle reinforced aluminum matrix composites,” Journal of Composite Materials, 48 (1) (2014), 99–106.

    Article  Google Scholar 

  7. B. Dikici, M. Gavgali, Bedir. “Synthesis of in situ TiC nanoparticles in liquid aluminum: the effect of sintering temperature,” Journal of Composite Materials, 45 (8) (2010), 895–900.

    Article  Google Scholar 

  8. A.A. El-Daly, M. Abdelhameed, M. Hashish et al. “Fabrication of silicon carbide reinforced aluminum matrix nanocomposites and characterization of its mechanical properties using nondestructive technique,” Materials Science and Engineering A, 559 (2013), 384–393.

    Article  Google Scholar 

  9. X. Jiang, M. Galano, F. Audebert. “Extrusion textures in Al, 6061 alloy and 6061/SiCp nanocomposites,” Materials Characterization, 88 (2014), 111–118.

    Article  Google Scholar 

  10. J.H. Shin, D.H. Bae. “Effect of the TiO2 nanoparticle size on the decomposition behaviors in aluminum matrix composites,” Materials Chemistry and Physics, 143 (2014), 1423–1430.

    Article  Google Scholar 

  11. C. Borgohain, K. Acharyya, S. Sarma et al. “A new aluminum-based metal matrix composite reinforced with cobalt ferrite magnetic nanoparticle,” Journal of Materials Science, 48 (2013), 162–171.

    Article  Google Scholar 

  12. J.B. Ferguson, B.F. Schultz, P.K. Rohatgi et al. “Brownian Motion Effects on the Particle Settling and Its Application to Solidification Front in Metal Matrix Composites,” Light Metals TMS, 2014, 1383–1388.

    Book  Google Scholar 

  13. F.K. Sautter. “Electrodeposition of dispersion-hardened Nickel-Al2O3 Alloys,” Journal of the Electrochemical Society, 110 (1963), 557.

    Article  Google Scholar 

  14. J.K. Kim and P.K. Rohatgi, “An Analytical Solution of the Critical Interface Velocity for the Encapturing of Insoluble Particles by a Movinb Solid/Lquid Interface,” Metallurgical Materials Transaction A, 29 (1998), 351–358.

    Article  Google Scholar 

  15. D.R. Uhlmann, B. Chalmers, and K.A. Jackson, “Interaction between Particles and a Solid-Liquid Interface,” Journal of Applied Physics, 35 (1964), 2986–2993.

    Article  Google Scholar 

  16. D.M. Stefanescu, A. Moitra, A.S. Kacar, and B.K. Dhindaw, “The Influence of Buoyant Forces and Volume Fraction of Particles on th Particle Pushing Entrapment Transition During Directional Solidification of Al/Sic and Al/Graphite Composites,” Metallurgical Transactions A, 21 (1990), 231–239.

    Article  Google Scholar 

  17. D. Shangguan, S. Ahuja, and D.M. Stefanescu, “An Analytical Model for the Interaction between an Insoluble Particle and an Advancing Solid Liquid Interface,” Metallurgical Transactions A, 23 (1992), 669–680.

    Article  Google Scholar 

  18. G. Kaptay, “Interfacial Criterion of Spontaneous and Forced Engulfment of Reinforcing Particles by an Advancing Solid/Liquid Interface,” Metallurgical Materials Transaction A, 32 (2001), 993–1005.

    Article  Google Scholar 

  19. Fluent 6.3: User’s Guide Manual Fluent Inc. and Ansys’s Fluent, (2006), http://ansys.com/.

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

Zhang, D., Nastac, L. (2015). Numerical Modeling of the Dispersion of Ceramic Nanoparticles during Ultrasonic Processing of A356-based Nanocomposites. In: Nastac, L., et al. Advances in the Science and Engineering of Casting Solidification. Springer, Cham. https://doi.org/10.1007/978-3-319-48117-3_6

Download citation

Publish with us

Policies and ethics