Skip to main content

Large Area Nondestructive Evaluation of a Fatigue Loaded Composite Structure

  • Conference paper
  • First Online:
Residual Stress, Thermomechanics & Infrared Imaging, Hybrid Techniques and Inverse Problems, Volume 9

Abstract

Large area nondestructive evaluation (NDE) inspections are required for fatigue testing of composite structures to track damage initiation and growth. Of particular interest is the progression of damage leading to ultimate failure to validate damage progression models. In this work, passive thermography and acoustic emission NDE were used to track damage growth up to failure of a composite three-stringer panel. Fourteen acoustic emission sensors were placed on the composite panel. The signals from the array were acquired simultaneously and allowed for acoustic emission location. In addition, real time thermal data of the composite structure were acquired during loading. Details are presented on the mapping of the acoustic emission locations directly onto the thermal imagery to confirm areas of damage growth leading to ultimate failure. This required synchronizing the acoustic emission and thermal data with the applied loading. In addition, processing of the thermal imagery which included contrast enhancement, removal of optical barrel distortion and correction of angular rotation before mapping the acoustic event locations are discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Johnston, P.H., Wright, C.W., Zalameda, J.N., Seebo, J.P.: Ultrasonic monitoring of ply crack and delamination formation in composite tube under torsion load. In: Ultrasonic Symposium (IUS), IEEE, pp. 595–598, (2010)

    Google Scholar 

  2. O’Brien, T.K.: Development of a delamination fatigue methodology for composite rotorcraft structure. In: NASA Aviation Safety Technical Conference Denver, CO, October 2008

    Google Scholar 

  3. Krueger, R.: An approach to assess delamination propagation simulation capabilities in commercial finite element codes. NASA/TM-2008-215123 (2008)

    Google Scholar 

  4. Bisagni, C., Dávila, C.G., Rose, C., Zalameda, J.N.: Experimental evaluation of damage progression in postbuckled single stiffener composite specimens. In: American Society for Composites 29th Technical Conference Proceedings, US-Japan 16, ASTM D30, February 2014

    Google Scholar 

  5. Zalameda, J.N., Burke, E.R., Parker, R.F., Seebo, J.P., Wright, C.W., Bly, J.B.: Thermography inspection for early detection of composite damage in structures during fatigue loading. In: Burleigh, D., Stockton, G.R. (eds) Thermosense XXXIV, Proceedings of SPIE, vol. 835403, April 2012

    Google Scholar 

  6. La Rosa, G., Clienti, T., Savio, F. Lo.: Fatigue analysis by acoustic emission and thermographic techniques. In: Procedia Engineering, XVII International Colloquium on Mechanical Fatigue of Metals, (ICMFM17), vol. 74, pp. 261–268 (2014)

    Google Scholar 

  7. Kordatos, E., Dassios, K., Aggelis, D., Matikas, T.: Rapid evaluation of the fatigue limit in composites using infrared lock-in thermography and acoustic emission. Mech. Res. Commun. 54, 14–20 (2013)

    Article  Google Scholar 

  8. Munoz, V., Vales, B., Perrin, M., Pastor, M.L., Welemane, H., Cantarel, A., Karama, M.: Damage detection in CFRP by coupling acoustic emission and infrared thermography. Compos. B Eng. 85, 68–75 (2015)

    Article  Google Scholar 

  9. Ringermacher, H.I., et al.: System and method for locating failure events in samples under load. United States Patent No. 7,516,663 B2, 14 April 2009

    Google Scholar 

  10. Horne, M.R.: Rayleigh wave acoustic emission during crack propagation in steel. Ph.D. Dissertation, Virginia Polytechnic Institute and State University (2003)

    Google Scholar 

  11. Ziola, S.M., Gorman, M.R.: Source location in thin plates using cross-correlation. J. Acoust. Soc. Am. 90(5), 2551–2556 (1991)

    Article  Google Scholar 

  12. Winfree, W.P., Zalameda, J.N., Howell, P.A.: Improved flaw detection and characterization with difference thermography. Proc. SPIE 8013, 80130U (2011)

    Article  Google Scholar 

  13. Weisstein, E.W.: Affine transformation. From MathWorld—A Wolfram Web Resource. http://mathworld.wolfram.com/AffineTransformation.html. Accessed 5 Oct 2015

  14. Gribbon, K.T., Johnston, C.T., Bailey, D.G.: A real-time FPGA implementation of a barrel distortion correction algorithm with bilinear interpolation. In: Image and Vision Computing New Zealand, pp. 408–413 (2003)

    Google Scholar 

Download references

Acknowledgments

The authors would like to acknowledge Mr. Wade Jackson of NASA Langley for ultrasonic inspections, sample preparation, and mounting. Also the authors would like to acknowledge Mr. William Johnston of Lockheed Martin for testing support and Mr. Kenneth McLarney, NASA Internship, Fellowship, and Scholarships (NIFS) student for data processing.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Joseph N. Zalameda .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 The Society for Experimental Mechanics, Inc.

About this paper

Cite this paper

Zalameda, J.N., Burke, E.R., Horne, M.R., Madaras, E.I. (2017). Large Area Nondestructive Evaluation of a Fatigue Loaded Composite Structure. In: Quinn, S., Balandraud, X. (eds) Residual Stress, Thermomechanics & Infrared Imaging, Hybrid Techniques and Inverse Problems, Volume 9. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-42255-8_4

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-42255-8_4

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-42254-1

  • Online ISBN: 978-3-319-42255-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics