Skip to main content

Acoustic Emission Analysis for Assessment of Damage Kinetics of Short-Glass Fibre-Reinforced Thermoplastics—ESEM Investigations and Instrumented Charpy Impact Test

  • Chapter
  • First Online:
Deformation and Fracture Behaviour of Polymer Materials

Part of the book series: Springer Series in Materials Science ((SSMATERIALS,volume 247))

Abstract

The acoustic emission (AE) analysis is a structure-sensitive test method of plastic diagnostics, which enables the characterisation of the damage kinetics as well as damage mechanisms under specific conditions. The AE analysis is linked to release of stored elastic energy, which propagates as spherical volume wave in the material. In this work, short-glass fibre-reinforced thermoplastic materials were examined in the quasi-static tensile test in the environmental scanning electron microscope (ESEM) with simultaneously recording of the AE as well as under impact-loading conditions in the instrumented Charpy impact test (ICIT). Therefore, it was possible to couple the mechanical, the acoustic and the micromechanical results to describe the damage kinetic as well as the damage mechanisms. In dependence on the bonding conditions of the glass fibre in the polymer matrix, different mechanisms of damage to be related to typical frequency ranges can be detected: (i) fibre fracture, (ii) matrix deformation with slipping of fibres in the delamination area and friction processes of the fibres in the matrix, (iii) debonding and pull-out with/without matrix yielding. The coupling of the AE analysis with the ICIT allows the assessment of the damage kinetic and therefore, the determination of the damage initiation under impact-loading conditions. However, in dependence on various bonding conditions, different results could be found. For good bonding conditions, the damage initiation takes placed before the material behaviour changes from elastic to elastic–plastic behaviour. This could be found for the short-glass fibre-reinforced high-density polyethylene materials. For the fibre-reinforced polybutene materials, the first AE takes place at the point of elastic–plastic material behaviour. An energetic approach of the damage initiation by the parameter J Si shows an independent behaviour from the polymer matrix as well as from the glass fibre content. For all investigated thermoplastics, a J Si-value of 0.8 N/mm as resistance against stable crack propagation could be determined.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 199.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Grellmann, W., Seidler, S. (eds.): Polymer Testing, 2nd edn. Carl Hanser, Munich (2013)

    Google Scholar 

  2. Zankel, A., Pölt, P., Ingolic, E., Gahleitner, M., Grein, C.: The fracture behaviour of polymers—In situ investigations in the ESEM. Imaging Microsc. 7, 16–18 (2005)

    Google Scholar 

  3. Zankel, A., Pölt, P., Gahleitner, M., Ingolic, E., Grein, C.: Tensile tests of polymers at low temperatures in the environmental scanning electron microscope: an improved cooling platform. Scanning 29, 261–269 (2007)

    Article  Google Scholar 

  4. Nase, M., Zankel, A., Langer, B., Baumann, H.J., Grellmann, W., Poelt, P.: Investigation of the peel behavior of polyethylene/polybutene-1 peel films using in situ peel tests with environmental scanning electron microscopy. Polymer 49, 5458–5466 (2008)

    Article  Google Scholar 

  5. Bardenheier, R.: Schallemissionsuntersuchungen an polymeren Verbundwerkstoffen – Teil I: Das Schallemissionsmeßverfahren als quasi-zerstörungsfreie Werkstoffprüfung. Zeitschrift für Werkstofftechnik 11, 41–46 (1980)

    Article  Google Scholar 

  6. Grosse, C.U., Ohtsu, M. (eds.): Acoustic Emission Testing—Basics for Research—Applications in Civil Engineering. Springer, Berlin (2008)

    Google Scholar 

  7. Bierögel, C.: Hybrid methods of polymer diagnostics. In: Grellmann, W., Seidler, S. (eds.) Polymer Testing, 2nd edn. Carl Hanser, Munich (2013), pp. 497–511

    Google Scholar 

  8. Bohse, J.: Acoustic emission characteristics of micro-failure processes in polymer blends and composites. Compos. Sci. Technol. 60, 1213–1226 (2000)

    Article  Google Scholar 

  9. Ramirez-Jimenez, C.R., Papadakis, N., Reynolds, N., Gan, T.H., Purnell, P., Pharaoh, M.: Identification of failure modes in glass/polypropylene composites by means of the primary frequency content of the acoustic emission event. Composi. Sci. Technol. 64, 1819–1827 (2004)

    Article  Google Scholar 

  10. Barré, S., Benzeggagh, M.L.: On the use of acoustic emission to investigate damage mechanisms in glass-fibre-reinforced polypropylene. Compos. Sci. Technol. 52, 369–376 (1994)

    Article  Google Scholar 

  11. Ségard, E., Benmedakhene, S., Laksimi, A., Laï, D.: Damage analysis and the fibre–matrix effect in polypropylene reinforced by short glass fibres above glass transition temperature. Compos. Struct. 60, 67–72 (2003)

    Article  Google Scholar 

  12. Kocsis, Z., Czigány, T.: Investigation of the debonding process in wood fiber reinforced polymer composites by acoustic emission. Mater. Sci. Forum 537–538, 199–206 (2007)

    Article  Google Scholar 

  13. Yu, Y.-H., Choi, J.-H., Kweon, J.-H., Kim, D.-H.: A study on the failure detection of composite materials using an acoustic emission. Compos. Struct. 75, 163–169 (2006)

    Article  Google Scholar 

  14. Giordano, M., Calabrò, A., Esposito, C., Salucci, C., Nicolais, L.: Analysis of acoustic emission signals resulting from fiber breakage in single fiber composites. Polym. Compos. 20, 758–770 (1999)

    Article  Google Scholar 

  15. de Groot, P.J., Wijnen, P.A.M., Janssen, R.B.F.: Real-time frequency determination of acoustic emission for different fracture mechanisms in carbon/epoxy composites. Compos. Sci. Technol. 55, 405–412 (1995)

    Article  Google Scholar 

  16. Ni, Q.-Q., Iwamoto, M.: Wavelet transform of acoustic emission signals in failure of model composites. Eng. Fract. Mech. 69, 717–728 (2002)

    Article  Google Scholar 

  17. Gutkin, R., Green, C.J., Vangrattanachai, S., Pinho, S.T., Robinson, P., Curtis, P.T.: On acoustic emission for failure investigation in CFRP: Pattern recognition and peak frequency analyses. Mech. Syst. Signal Process. 25, 1393–1407 (2011)

    Article  Google Scholar 

  18. Haselbach, W., Lauke, B.: Acoustic emission of debonding between fibre and matrix to evaluate local adhesion. Compos. Sci. Technol. 63, 2155–2162 (2003)

    Article  Google Scholar 

  19. Schoßig, M.: Schädigungsmechanismen in faserverstärkten Kunststoffen – Quasistatische und dynamische Untersuchungen. Vieweg+Teubner/Springer, Wiesbaden (2011)

    Book  Google Scholar 

  20. Suzuki, H., Kinjo, T., Hayashi, Y., Takemoto, M., Ono, K.: Wavelet transform of acoustic emission signals. J. Acoust. Emission 14, 69–84 (1996)

    Google Scholar 

  21. Blatter, C.: Wavelets—Eine Einführung. Advanced Lectures in Mathematics Series, 2nd edn. Friedrich Vieweg & Sohn, Braunschweig (2003)

    Google Scholar 

  22. Goupillaud, P., Grossmann, A., Morlet, J.: Cycle-octave and related transforms in seismic analysis. Geoexploration 23, 85–102 (1984)

    Article  Google Scholar 

  23. Stokes, D.J.: Principles and Practice of Variable Pressure/Environmental Scanning Electron Microscopy (VP-ESEM). John Wiley & Sons, Chichester (2008)

    Book  Google Scholar 

  24. Dragnevski, K.I.: A brief overview of in-situ mechanical testing in the environmental scanning electron microscope. Micro Nanosyst. 4, 92–96 (2012)

    Article  Google Scholar 

  25. Schoßig, M., Zankel, A., Bierögel, C., Pölt, P., Grellmann, W.: ESEM investigations for assessment of damage kinetics of short glass fibre reinforced thermoplastics—Results of in situ tensile tests coupled with acoustic emission analysis. Compos. Sci. Technol. 71, 257–265 (2011)

    Article  Google Scholar 

  26. Michler, G.H., Lebek, W.: Ultramikrotomie in der Materialforschung. Carl Hanser, Munich (2004)

    Google Scholar 

  27. Zankel, A., Chernev, B., Brandl, C., Poelt, P., Wilhelm, P., Nase, M., Langer, B., Grellmann, W., Baumann, H.J.: Assessment of beam damage in polymers caused by in situ ESEM analysis using IR spectroscopy. Macromol. Symp. 265, 156–165 (2008)

    Article  Google Scholar 

  28. Jungbluth, M.: Untersuchungen zum Einfluß der Prüfkörperdicke und der Temperatur auf die Zähigkeitseigenschaften von PVCC und PVC bei stoßartiger Beanspruchung. Diploma thesis, Technische Hochschule Carl Schorlemmer Leuna-Merseburg, Merseburg (1982)

    Google Scholar 

  29. Grellmann, W.: Beurteilung der Zähigkeitseigenschaften von Polymerwerkstoffen durch bruchmechanische Kennwerte. Habilitation thesis, Technische Hochschule Carl Schorlemmer Leuna-Merseburg, Merseburg (1985)

    Google Scholar 

  30. Grellmann, W., Sommer, J.-P.: Beschreibung der Zähigkeitseigenschaften von Polymerwerkstoffen mit dem J-Integralkonzept. Fracture Mechanics, Micromechanics and Coupled Fields (FMC) Series 17, pp. 48–72 (1985)

    Google Scholar 

  31. Grellmann, W., Sommer, J.-P., Hoffmann, H., Michel, B.: Application of different J-integral evaluation methods for the description of toughness properties of polymers. In: Proceedings of the 1st Conference on Mechanics (29.06.–03.07.1987, Prague). Prague (1987), vol. 5, pp. 129–133

    Google Scholar 

  32. Grellmann, W., Seidler, S., Lauke, B.: Application of the J-integral concept for the description of toughness properties of fiber reinforced polyethylene composites. Polym. Compos. 12, 320–326 (1991)

    Article  Google Scholar 

  33. Grellmann, W., Seidler, S.: J-integral analysis of fibre-reinforced injection-moulded thermoplastics. J. Polym. Eng. 11, 71–101 (1992)

    Article  Google Scholar 

  34. Blumenauer, H.: 100 Jahre Kerbschlagbiegeversuch nach Charpy. Materialwiss. Werkstofftech. 32, 506–513 (2001)

    Article  Google Scholar 

  35. Grellmann, W.: Fracture toughness measurements in engineering plastics. In: Grellmann, W., Seidler, S. (eds.) Polymer Testing, 2nd edn. Carl Hanser, Munich (2013), pp. 233–286

    Chapter  Google Scholar 

  36. Schoßig, M., Grellmann, W., Mecklenburg, T.: Characterization of the fracture behavior of glass-fiber reinforced thermoplastics based on PP, PE-HD and PB-1. J. Appl. Polym. Sci. 115, 2093–2102 (2010)

    Article  Google Scholar 

  37. Grellmann, W., Seidler, S., Hesse, W.: Testing of plastics—Instrumented Charpy impact test (ICIT)—procedure for determining the crack resistance behaviour using the instrumented impact test (MPK-ICIT): Part I: Determination of characteristic fracture mechanics parameters for resistance against unstable crack propagation; Part II: Determination of characteristic fracture mechanics parameters for resistance against stable crack propagation. Merseburg (2016). http://wiki.polymerservice-merseburg.de/index.php/MPK-Prozedur_MPK-IKBV_englisch

  38. Anderson, T.L.: Fracture Mechanics—Fundamentals and Applications. Taylor & Francis, Boca Raton (2005)

    Google Scholar 

  39. Grellmann, W., Lach, R., Seidler, S.: Determination of geometry-independent fracture mechanics values of polymers. In: Francois, D., Pineau, A. (eds.) From Charpy to Present Impact Testing. Publication 30, Elsevier Science: Oxford (2002), pp. 145–154

    Chapter  Google Scholar 

  40. Schoßig, M., Bierögel, C., Grellmann, W.: Prüfung von Kunststoffen—Schallemissions-analyse—Prozedur zur Validierung von AE-Sensoren (PSM-AE). Merseburg (2010)

    Google Scholar 

  41. Michler, G.H.: Kunststoff-Mikromechanik: Morphologie, Deformations- und Bruch-mechanismen. Carl Hanser, Munich Vienna (1992)

    Google Scholar 

  42. Cantwell, W.J., Roulin-Moloney, A.C.: Fractography and failure mechanisms of unfilled and particulate filled epoxy resins. In: Roulin-Moloney, A.C. (ed.) Fractography and Failure Mechanisms of Polymers and Composites, pp. 233–290. Elsevier Applied Science, London (1989)

    Google Scholar 

  43. Grellmann, W., Seidler, S. (eds.): Deformation and Fracture Behaviour of Polymers. Springer, Berlin (2001)

    Google Scholar 

  44. Michler, G.H.: Electron Microscopy of Polymers. Springer, Berlin (2008)

    Google Scholar 

  45. Michler, G.H., Baltá-Calleja, F.J.: Nano- and Micromechanics of Polymers—Structure Modification and Improvement of Properties. Carl Hanser, Munich (2012)

    Book  Google Scholar 

  46. Friedrich, K.: Fractographic analysis of polymer composites. In: Friedrich, K. (ed.) Application of Fracture Mechanics to Composite Materials, pp. 425–487. Elsevier Science, Amsterdam (1989)

    Chapter  Google Scholar 

  47. Schoßig, M., Bierögel, C., Grellmann, W.: Assessment of fracture behavior under impact loading with simultaneous recording of acoustic emission. Mater. Test. 84–91 (2013)

    Google Scholar 

  48. Seidler, S.: Anwendung des Rißwiderstandskonzeptes zur Ermittlung strukturbezogener bruchmechanischer Werkstoffkenngrößen bei dynamischer Beanspruchung. Fortschritts-Berichte VDI-Reihe 18: Mechanik/Bruchmechanik Nr. 231, VDI-Verlag, Düsseldorf (1997)

    Google Scholar 

Download references

Acknowledgements

The authors would like to thank LyondellBasell Industries, Frankfurt, Germany for providing the short-glass fibre-reinforced materials used in this study. Dr. T. Mecklenburg is acknowledged for his help and many fruitful discussions.

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 Springer International Publishing AG

About this chapter

Cite this chapter

Schoßig, M., Zankel, A., Bierögel, C., Pölt, P., Grellmann, W. (2017). Acoustic Emission Analysis for Assessment of Damage Kinetics of Short-Glass Fibre-Reinforced Thermoplastics—ESEM Investigations and Instrumented Charpy Impact Test. In: Grellmann, W., Langer, B. (eds) Deformation and Fracture Behaviour of Polymer Materials. Springer Series in Materials Science, vol 247. Springer, Cham. https://doi.org/10.1007/978-3-319-41879-7_10

Download citation

Publish with us

Policies and ethics