Abstract
The sugar produced in Indonesia is mainly from sugarcane. In its production, one of the problem is due to losses during the process. As found in this study, a material loss of sugar occured mainly in the milling plant. Based on data taken from a sugar plant in Yogyakarta, Indonesia, on May–June 2012, the left residue (bagasse) was 32 % of total input. The main cause was identified stem from the old machines and facilities that are used to experience a failure, and the lack of concern to the maintenance activity. As a solution, the company addressed a plan for maintenance that was divided into major and minor maintenance. Here, in this study, it propose a measurement on material loss, and see it correlation to the mean time between failure (MTBF) measurement. Since the milling plant is a continuous process, it is necessary to define a utilization capacity. This measure employees the availability schedule of the milling plant for every period (month) reduced by maintenance time that should be done in the middle of the process due to the encountered failure as estimated by MTBF. A correlation test was done to see whether there is a correlation between material loss and a verified utilization time. The result shows that there is a significant correlation, and discuss a need to put such problem in a platform of reliability management.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Braglia, M., Carmignani, G., Frosolini, M., & Zammori, F. (2012). Data classification and MTBF prediction with a multivariate analysis approach. Reliability Engineering and System Safety, 97, 27–35.
Chauhan, M. K., Varun, S., Chaudhary, S., & Kumar, S. (2011). Life cycle assessment of sugar industry: A review. Renewable and Sustainable Energy Reviews, 15, 3445–3453.
Directorate General of Plantations. (2010). Road map blue print of national sugar self-sufficiency program. Jakarta: Ministry of Agriculture.
Jorge, L.M.M., Righeto, A.R., Polli, P.A., Santos, O.A.A., & Maciel F, R. (2010). Simulation and analysis of a sugarcane juice evaporation system. Journal of Food Engineering, 99, 351–359.
Smith, D. J. (2011). Reliability, maintainability and risk: Practical methods for engineers (8th ed.). UK: Butterworth-Heinemann.
Somsen, D., & Capelle, A. (2002). Introduction to production yield analysis - a new tool for improvement of raw material yield. Trends in Food Science & Technology, 13, 136–145.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer International Publishing Switzerland
About this paper
Cite this paper
Yuliando, H., Guritno, A.D., Suwondo, E. (2014). The Material Loss and Failure Process in Sugar Production in Indonesia: A Case. In: Huisman, D., Louwerse, I., Wagelmans, A. (eds) Operations Research Proceedings 2013. Operations Research Proceedings. Springer, Cham. https://doi.org/10.1007/978-3-319-07001-8_68
Download citation
DOI: https://doi.org/10.1007/978-3-319-07001-8_68
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-07000-1
Online ISBN: 978-3-319-07001-8
eBook Packages: Business and EconomicsBusiness and Management (R0)