Abstract
Innovation plays a very important role in businesses competitiveness. As Small and Medium-sized Enterprises (SMEs) stem for more than 95 % of the industrial fabric in the developed world, the improvement of the industrial production or the provision of a service are key to increase their productivity and competitiveness. The Single Minute Exchange of Die (SMED) is a Japanese process-based innovative methodology that involves the separation and conversion of internal setup operations into external ones. The SMED makes it possible for firms to reduce their lead times and to eliminate wastefulness during changeover activities. Although organizational innovation is a very important tool, it plays a silent role in productivity improvement, as it is less tangible than product or process innovation. Moreover, studies about SMED implementation and how teams have managed to achieve their results are still very limited among SMEs. The main objective of this chapter is to provide the results of seven projects involving business-university partnerships addressing this understudied topic: SMED implementation and organizational innovation in SMEs. The main finding of this study is that all firms managed to improve their setup times, although the results vary extensively. From the organizational innovation point of view, only one firm failed to intertwine the initiation and the implementation stages. Although all firms have initiation-implementation routines, there are clear differences among them. As a result, although it is possible to claim that all SMEs analyzed are ambidextrous organizations, their initiation-implementation routines, deserve deeper comprehension.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Anderson, N., De Dreu, C., & Nijstad, B. (2004). The routinization of innovation research: A constructively critical review of the state-of-the-science. Journal of Organizational Behavior, 25(2), 147–173.
Blau, J. R. (1994). European carmakers turn lean to mean. Machine Design, 66(10), 26–32.
Cusumano, M. A. (1989). The Japanese automobile industry: Technology and management at Nissan and Toyota. Boston, Massachusetts: Harvard East Asia Monografs.
Damanpour, F. (1991). Organizational innovation: A meta-analysis of effects of determinants and moderators. Academy of Management Journal, 34(3), 555–590.
Damanpour, F. (1992). Organizational size and innovation. Organization Studies, 13(3), 375–402.
Damanpour, F. (1996). Organizational complexity and innovation: Developing and testing multiple contingency models. Management Science, 42(5), 693–716.
Damanpour, F., & Evan, W. (1984). Organizational innovation and performance: The problem of “organizational lag”. Administrative Science Quarterly, 29(3), 392–409.
Damanpour, F., & Gopalakrishnan, S. (2001). The dynamics of the adoption of product and process innovations in organizations. Journal of Management Studies, 38(1), 45–65.
Dantas, J., & Moreira, A. C. (2011). O Processo de Inovação. Lisbon: Lidel.
Ettlie, J. E., & Reza, E. M. (1992). Organizational integration and process innovation. Academy of Management Journal, 35, 795–827.
Fogliatto, F. S., & Fagundes, P. R. (2003). Troca rápida de ferramentas: Proposta metodológica e estudo de caso. Gestão e Produção, 10(2), 163–181.
Freire, A. (1995). Gestão Empresarial Japonesa. Lições para Portugal. Lisbon: Verbo.
Frost, P. J., & Egri, C. P. (1991). The political process of innovation. In L. L. Cummings & B. M. Staw (Eds.), Research in organizational behavior (pp. 229–295). Greenwich, CT: JAI Press.
Gest, G., McIntosh, R. I., Mileham, A. R., & Owen, G. W. (1995). Review of fast tool change systems. Computer Integrated Manufacturing Systems, 8(3), 205–210.
Gilmore, M., & Smith, D. (1996). Setup reduction in pharmaceutical manufacturing: An action research study. International Journal of Production Research, 16(3), 4–17.
Godinho Filho, M., & Fernandes, F. C. (2004). Manufatura enxuta: Uma revisão que classifica e analisa os trabalhos apontando perspetivas futuras. Gestão & Produção, 11(1), 1–19.
Gopalakrishnan, S., & Damanpour, F. (1997). A review of innovation research in economics, sociology and technology management. Omega, 25(1), 15–28.
Hicks, B. J. (2007). Lean information management: Understanding and eliminating waste. International Journal of Information Management, 27, 233–249.
Holweg, M. (2007). The genealogy of lean production. Journal of Operations Management, 25, 420–437.
Johansen, P., & McGuire, K. J. (1986). A lesson in SMED with Shigeo Shingo. Industrial Engineering, 18, 26–33.
Klein, K. J., & Knight, A. P. (2005). Innovation implementation: Overcoming the challenge. Current Directions in Psychological Science, 14, 243–246.
Lamming, R. (1993). Beyond partnership. Strategies for innovation and lean supply. Cornwall: Prentice-Hall.
Levinson, W. A. (2002). Henry Ford’s lean vision: Enduring principles from the first Ford Motor Plant. New York: Productivity Press.
Liker, J. K. (2004). The Toyota way: 14 management principles from the world’s greatest manufacturer. New York: McGraw-Hill.
McIntosh, R., Culley, S., Gest, G., Mileham, T., & Owen, G. W. (1996). An assessment of the role of design in the improvement of changeover performance. International Journal of Operations and Production Management, 16(9), 5–22.
McIntosh, R., Culley, S., Mileham, T., & Owen, G. (2000). A critical evaluation of Shingo’s “SMED” (Single Minute Exchange of Die) methodology. International Journal of Production Research, 38(11), 2377–2395.
McIntosh, R. I., Culley, S. J., Mileham, A. R., & Owen, G. W. (2001). Changeover improvement: A maintenance perspective. International Journal of Production Economics, 73(2), 153–163.
Moxan, C., & Greatbanks, R. (2001). Prerequisites for the implementation of SMED methodology. A study in the textile-processing environment. International Journal of Quality & Reliability Management, 18(4/5), 404–414.
Monden, Y. (1984). Produção Sem Estoques: Uma Abordagem Prática ao Sistema de Produção da Toyota. São Paulo: IMAM.
Moreira, A. C., & Garcez, P. (2013). Implementation of the single minute exchange of die (SMED) methodology in small to medium-sized enterprises: A Portuguese case study. International Journal of Management, 30(1), 66–87.
Moreira, A.C., & Pais, G. (2011). Single minute exchange of die. A case study implementation. Journal of Technology Management and Innovation, 6(1), 129–146.
Neumann, C., & Ribeiro, J. L. (2004). Desenvolvimento de fornecedores: Um estudo de caso utilizando a troca rápida de ferramentas. Produção, 14(1), 44–53.
Noaker, P. (1991). Pressed to reduce setup? Manufacturing Engineering, 107, 45–49.
Nishiguchi, T. (1994). Strategic Industrial Sourcing. The Japanese Advantage. Oxford: Oxford University Press.
Pardi, T. (2005). Crisis, paths dependency and social dynamics in the evolution of Toyota manufacturing UK. Sociologie du Travail, 47, 188–204.
Pittaway, L., Robertson, M., Munir, K., Denyer, D., & Neely, A. (2004). Networking and innovation: A systematic review of the evidence. International Journal of Management Reviews, 5(3–4), 137–168.
Pisano, G., & Hayes, R. (1995). Manufacturing Renaissance. Boston, Massachusetts: Harvard Business School Press.
Quinlan, J.P. (1987). Shigeo Shingo explains ‘Single-minute Exchange of Die’. Tooling and Production, Feb., 67–71.
Satolo, G. E., & Calarge, F. A. (2008). Troca rápida de ferramentas: Estudo de casos em diferentes segmentos industriais. Exacta, 6, 283–296.
Shingo, S. (1985). A revolution in manufacturing: The SMED system. Cambridge, Massachusetts: Productivity Press.
Sepheri, P. (1987). Manufacturing revitalization at Harley Davidson motor company. Industrial Engineering, 19(8), 26–33.
Sugai, M., McIntosh, R., & Novaski, O. (2007). Metodologia Shigeo Shingo (SMED): Análise crítica e estudo de caso. Gestão e Produção, 14, 323–335.
Van Goubergen, D., & Van Landeghem, H. (2002). Rules for integrating fast changeover capabilities into new equipment design. Robotic and Computer Integrated Manufacturing, 18, 205–214.
Womack, J. P., & Jones, D. T. (1994). From lean production to lean enterprise. Harvard Business Review, 72(2), 93–103.
Womack, J. P., Jones, D. T., & Ross, D. (1990). The machine that changed the world. London: Macmillan.
Yin, R. (1989). Case study research. Beverly Hills: Sage.
Zaltman, G., Duncan, R., & Holbek, J. (1973). Innovations and organizations. New York: Wiley.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer International Publishing Switzerland
About this chapter
Cite this chapter
Carrizo-Moreira, A. (2014). Single Minute Exchange of Die and Organizational Innovation in Seven Small and Medium-Sized Firms. In: García-Alcaraz, J., Maldonado-Macías, A., Cortes-Robles, G. (eds) Lean Manufacturing in the Developing World. Springer, Cham. https://doi.org/10.1007/978-3-319-04951-9_23
Download citation
DOI: https://doi.org/10.1007/978-3-319-04951-9_23
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-04950-2
Online ISBN: 978-3-319-04951-9
eBook Packages: EngineeringEngineering (R0)