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Development of Lightweight Designs for the Production of Wind Turbine Towers

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Enabling Manufacturing Competitiveness and Economic Sustainability

Abstract

The usable wind energy increases exponentially by increasing the height of wind turbine generators. The material requirements and the tower weight increases disproportionately high by growing tower height. In current designs, the height of towers is limited. The application of lightweight design concepts in the production of wind turbine tower sections can lead to a reduction in the weight with the same tower stiffness. Therefore lightweight designs have great potential to increase wind turbine efficiency. In this paper, the results of the research for lightweight concepts and their implementation on towers and a guiding systematic approach are presented. As part of the research, design concepts have been developed. These design concepts allow the mass reduction, with constant stiffness, for the wind turbine towers on land (onshore). Several investigation loops of these lightweight designs were run. Different concepts of bionics, aviation, aerospace and automotive have been investigated for their suitability in wind turbine towers. A suitable concept was identified based on trapezoidal sheets. Using these sheets, the weight of towers can be reduced by 20%.

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Correspondence to Mona Goudarzi .

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© 2014 Springer International Publishing Switzerland

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Goudarzi, M., Stonis, M., Behrens, BA. (2014). Development of Lightweight Designs for the Production of Wind Turbine Towers. In: Zaeh, M. (eds) Enabling Manufacturing Competitiveness and Economic Sustainability. Springer, Cham. https://doi.org/10.1007/978-3-319-02054-9_75

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  • DOI: https://doi.org/10.1007/978-3-319-02054-9_75

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-02053-2

  • Online ISBN: 978-3-319-02054-9

  • eBook Packages: EngineeringEngineering (R0)

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