Abstract
Due to the rising demand in efficiency and sustainability in commercial aviation, aircraft manufacturers increase the usage of high performance, lightweight materials like carbon fiber reinforced plastics (CFRP). These materials pose new challenges to manufacturing processes concerning cost-effectiveness and quality requirements. To meet these challenges the Institute of Structures and Design within the German Aerospace Center (DLR) designed a flexible robotic manufacturing cell at the Center for Lightweight Production Technology (ZLP) in Augsburg. The multifunctional cell (MFZ) can integrate processes for production and inspection on an industrial scale. Due to large workpieces like fuselage components or wing skins and low production quantities, workshop space, and investment cost are major concerns for effective CFRP production. The large size of the cell (30 × 15 × 7 m) demands a highly reconfigurable space. The platform is composed of five ceiling mounted robots on a gantry like machine frame and may be divided in smaller independent cells. The multifunctional cell will improve the understanding of requirements of future production processes for lightweight components by providing a highly flexible platform on an industrial scale.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Clean Sky Joint Undertaking (2012) Clean sky at a glance: bringing sustainable air transport closer, Brussels
European Commission (2011) Flightpath 2050: Europe’s vision for aviation: maintaining global leadership and serving society’s needs, Luxembourg
Campbell F (2004) Manufacturing processes for advanced composites. Elsevier, Amsterdam
Hartweg S, Heckmann A (2012) Modeling of flexible multibody systems excited by moving loads with application to a robotic portal system. In: The 2nd joint international conference on multibody system dynamics. Stuttgart, Germany
Gerngross T, Krebs F, Buchheim A (2012) Automated production of large CFRP preforms: challenges and solutions along the process chain. Composite Manufacturing, Frankfurt
Leica Geosystems (2010) PCMM system specifications Leica absolute tracker and Leica T-products, Unterentfelden
Berchtold G (2007) Innovatives CFK-Fertigungsverfahren unter wirtschaftlichen Gesichtspunkten. DLR-Wissenschaftstag, Braunschweig
Larsen L, Dutta S (2011) “Inline Qualitätssicherung in der CFK-Produktion mittels Laserscanner” Produktion 2020: Einsatz, Verarbeitung und Prüfung von Leichtbau- und Faserverbundwerkstoffen, Nördlingen
Matthias B (2011) Sichere Mensch-Roboter-Kooperation in industriellen Anwendungen/Entwicklungsschritte bei ABB Corporate Research, 44. Sitzung des FA 4.13, Steuerung und Regelung von Robotern, Augsburg
Acknowledgments
This work has been funded by the Free State of Bavaria, the Administration of Swabia (20-3451-1/3).
The present work benefited from the input of our partners in industry and academia KUKA Systems GmbH, Premium Aerotec, Eurocopter and Institute of System Dynamics and Control who provided valuable comments and ideas to the undertaking of the research summarized here.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2013 Springer International Publishing Switzerland
About this paper
Cite this paper
Krebs, F., Larsen, L., Braun, G., Dudenhausen, W. (2013). Design of a Multifunctional Cell for Aerospace CFRP Production. In: Azevedo, A. (eds) Advances in Sustainable and Competitive Manufacturing Systems. Lecture Notes in Mechanical Engineering. Springer, Heidelberg. https://doi.org/10.1007/978-3-319-00557-7_42
Download citation
DOI: https://doi.org/10.1007/978-3-319-00557-7_42
Published:
Publisher Name: Springer, Heidelberg
Print ISBN: 978-3-319-00556-0
Online ISBN: 978-3-319-00557-7
eBook Packages: EngineeringEngineering (R0)