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Abstract

A sequence problem is presented in production lines of mixed fixed-cycle models and time windows with the aim of minimizing production losses in the line and taking into account two types of restrictions: leveling of Heijunka production and suppression of buffers between workstations. The proposed problem is solved by mixed integer linear programming (MILP) using the IBM-CPLEX solver on the set of 23 Nissan-9Eng.I instances. It is concluded that the economic impact due to incremental production losses is significant when the buffers are suppressed in the production line, being of the order of €2600/day.

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Acknowledgments

Work subsidized by the Ministry of Science and Innovation of the Government of Spain / FEDER through the OPTHEUS project (ref. PGC2018–095080-B-I00).

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Correspondence to Joaquín Bautista-Valhondo .

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Bautista-Valhondo, J., Alfaro-Pozo, R. (2024). Heijunka Mixed Model Sequencing Problem with no Buffers and Work Overload Minimization. In: Bautista-Valhondo, J., Mateo-Doll, M., Lusa, A., Pastor-Moreno, R. (eds) Proceedings of the 17th International Conference on Industrial Engineering and Industrial Management (ICIEIM) – XXVII Congreso de Ingeniería de Organización (CIO2023). CIO 2023. Lecture Notes on Data Engineering and Communications Technologies, vol 206. Springer, Cham. https://doi.org/10.1007/978-3-031-57996-7_37

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  • DOI: https://doi.org/10.1007/978-3-031-57996-7_37

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-57995-0

  • Online ISBN: 978-3-031-57996-7

  • eBook Packages: EngineeringEngineering (R0)

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