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Analysis of Selected Surface Layer Properties After Ball Burnishing of Samples Cut with a Laser Parallel and Perpendicular to the Rolling Direction

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Advances in Manufacturing IV (MANUFACTURING 2024)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

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Abstract

Laser cutting is very often the first operation in the manufacture of machine components. However, due to their poor quality, the surface and edges often require finishing. In this study, ball burnishing was used as a finishing method for machine elements. The study was conducted on samples of C45 unalloyed steel that were cut with a laser beam parallel (L-PA) and perpendicular (L-PE) to the rolling direction. The burnishing process was conducted using a mechanical pressure tool with a ball diameter of dN = 8 mm. The variable parameters were the burnishing force F = 300 ÷ 930 N and the burnishing feed f = 0.05 ÷ 0.40 mm/rev. After ball burnishing the surface roughness in the entrance and the exit zone of the laser beam was reduced by 18% to 56% compared its value after laser cutting. For the samples cut perpendicular to the rolling direction, these changes were greater. However, after ball burnishing, the values of the Ra and Rt parameters for the L-PE samples were still higher than those of the L-PA samples. The use of ball burnishing led to an increase in the surface microhardness from 3% to 24%. The most favorable properties of the surface layer were obtained after burnishing conducted with f = 0.05 ÷ 0.17 mm/rev and F = 720 N. The study demonstrated that the direction of laser cutting in relation to the direction of rolling affected on the condition of the surface layer.

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Authors and Affiliations

  1. Faculty of Mechanical Engineering, Department of Production Engineering, Lublin University of Technology, Lublin, Poland

    Agnieszka Skoczylas, Jakub Matuszak, Krzysztof Ciecieląg & Kazimierz Zaleski

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  1. Agnieszka Skoczylas
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  2. Jakub Matuszak
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  3. Krzysztof Ciecieląg
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  4. Kazimierz Zaleski
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Correspondence to Agnieszka Skoczylas .

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Editors and Affiliations

  1. Faculty of Mechanical Engineering, Poznan University of Technology, Poznan, Poland

    Bartosz Gapiński

  2. Faculty of Mechanical Engineering, Poznan University of Technology, Poznan, Poland

    Olaf Ciszak

  3. Department of Manufacturing Engineering, Machines and Tools, Sumy State University, Sumy, Ukraine

    Vitalii Ivanov

  4. School of Engineering, University of Minho, Guimarães, Portugal

    Jose Mendes Machado

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Skoczylas, A., Matuszak, J., Ciecieląg, K., Zaleski, K. (2024). Analysis of Selected Surface Layer Properties After Ball Burnishing of Samples Cut with a Laser Parallel and Perpendicular to the Rolling Direction. In: Gapiński, B., Ciszak, O., Ivanov, V., Machado, J.M. (eds) Advances in Manufacturing IV. MANUFACTURING 2024. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-56463-5_12

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  • DOI: https://doi.org/10.1007/978-3-031-56463-5_12

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