Abstract
In the oil and gas industry of a number of countries, long-life fields contain a significant amount of hard-to-recover hydrocarbon reserves, the production of which has been hampered by a lack of technology. Reactivation of old wells and stimulation of new wells is a topical issue today. The most effective technology is hydraulic fracturing. For fracturing operations, it is necessary to use modern and reliable equipment, an important part of which is a mobile high-pressure pumping unit. The purpose of this study is to improve the technical and economic parameters of the mobile pumping unit design under different types of external loads. The tasks of the research are selection of the drive part of the high-pressure plunger pump NP 720 with the weighting of the units on the chassis KamAZ 63501 and design of the superframe structure with the use of strength analysis methods in CAE-system. The method of automatic selection of the operating mode of the drive part of the plunger pump is developed, by means of which it is possible to calculate on what gear and at how many engine revolutions the necessary operating conditions for each pump mode will be fulfilled on the base of the given values of torque, speed of rotation of the pump input shaft, as well as gear ratios of the built-in gearbox and automatic gearbox. The method of calculation of the number of places of superstructure fastenings on the chassis is proposed, which is based on the strength calculation of bolt connection on shear. Using the overload experienced by the superstructure and its total weight, changing the diameter of bolts from standard values, the minimum number of fasteners was calculated. Using the finite element method in the MathCad system of mathematical calculations, a statically indeterminate beam was calculated using the finite element method, which was used to determine the optimal location of the fastening nodes of the subframe of the mobile pumping unit.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Gromova, A. V.: Statistical analysis of oil production in the Russian Federation. Young Sci. 47(285), 197–200 (2019). (In Russian)
Lebedev, A., Kireev, S., Korchagina, M., Efimov, A.: Optimization of structure parameters of semi-trailer-tank for hydraulic fracturing of formation. In: Guda, A. (ed.) Networked Control Systems for Connected and Automated Vehicles. Lecture Notes in Networks and Systems, vol. 510, pp. 1727–1736, Springer, Cham (2023). https://doi.org/10.1007/978-3-031-11051-1_178
KERUI (2023). https://www.keruigroup.com
JEREH (2023). https://www.jereh-rus.com
Halliburton (2023). https://www.halliburton.com
Schlumberger (2023). https://www.slb.ru
GOES (2023). https://goes-well.com
ARIS (2023). https://www.katt-gmbh.com
Lebedev, A., Kireev, S.: Optimization of the bunker system of pumping agregat on a motor chassis. Robotics, machine building and engineering technologies for precision agriculture. Proc. XIV Int. Sci. Conf. “INTERAGROMASH 2021”. Springer Ser. “Smart Innovations, Systems and Technologies” Singapore, pp. 93–105 (2022). https://link.springer.com/chapter/10.1007/978-981-16-3844-2_11
Kireev, S.O., et al.: Analysis of operating conditions of sliding friction units of driving system of high-pressure oil and gas well service plunger pumps. Chem. Petrol. Eng. 52, 332–338 (2016). https://doi.org/10.1007/s10556-016-0195-4
Chen, R., Deng, S., Xu, W., Zhao, L.: A graphic analysis method of electrochemical systems for low-grade heat harvesting from a perspective of thermodynamic cycles. Energy 191, 116547 (2020). https://doi.org/10.1016/j.energy.2019.116547
Dubey, K.K., Pathak, B., Singh, B.K., Rathore, P., Yadav, S.R.S.: Mechanical strength study of off-road vehicle chassis body materials. Mater. Today: Proceedings 46(Pt 15), 6682–6687 (2021). https://doi.org/10.1016/j.matpr.2021.04.147.(2021)
Cao, Z., et al.: A sensitivity-based nonlinear finite element model updating method for nonlinear engineering structures. Appl. Math. Model. 100, 632–655 (2021). https://doi.org/10.1016/j.apm.2021.07.034
Mengolini, M., et al.: An engineering perspective to the virtual element method and its interplay with the standard finite element method. Comput. Methods Appl. Mech. Eng. 350, 995–1023 (2019). https://doi.org/10.1016/j.cma.2019.02.043
Mathcad (2023). https://www.mathcad.com
Acknowledgement
This research was supported by the Russian Foundation for Basic Research (project No. 20–33-90135).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Karabanov, D.V., Kireev, S.O., Korchagina, M.V., Lebedev, A.R., Efimov, A.V. (2024). Designing a Mobile High-Pressure Well Service Pump Unit on a Vehicle Chassis. In: Parinov, I.A., Chang, SH., Putri, E.P. (eds) Physics and Mechanics of New Materials and Their Applications. PHENMA 2023. Springer Proceedings in Materials, vol 41. Springer, Cham. https://doi.org/10.1007/978-3-031-52239-0_57
Download citation
DOI: https://doi.org/10.1007/978-3-031-52239-0_57
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-52238-3
Online ISBN: 978-3-031-52239-0
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)