Abstract
In the push to improve key performance indicators (KPIs) of existing smelters, Hall-Héroult cell retrofits projects are getting very popular especially in China. The cathode assembly is a prime candidate for redesign as it is possible to reduce the cathode voltage drop (CVD) and the metal pad horizontal current at the same time leading to a reduction of the cell energy consumption. A new cathode assembly design concept developed by Elkem is being investigated in the current work using three types of complimentary models. The results are presented and compared in this paper.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
J. Givry, Mathematical Study of the Current Distribution in Aluminium Reduction Pots, AIME, 1965.
Marc Dupuis and Barry Welch, Designing Cells for the Future – Wider and/or even Higher Amperage?, ALUMINIUM, 93 (1/2), 2017, 45–49.
Marc Dupuis, “Computation of Accurate Horizontal Current Density in Metal Pad Using a Full Quarter Cell Thermo-Electric Model”, CIM Light Metals, 2002, p. 3–11.
Wei Liu and al., “Retrofitting of Several Cell Technologies Using a Protruding Collector Bar Cathode Assembly”, Proceedings of the 51st International ICSOBA Conference, 2022, 1289–1300.
Elkem Carbon China Co. Ltd., Internal Report, June 2023.
M. Dupuis and I. Tabsh, “Thermo-Electro-Magnetic Modeling of a Hall-Héroult Cell”, Proceeding of the ANSYS® Magnetic Symposium, 9.3–9.13, (1994).
M. Dupuis and V. Bojarevics, “Busbar sizing modeling tools: comparing an ANSYS® based 3D model with the versatile 1D model part of MHD-Valdis”, Light Metals, TMS, 2006, p. 341–346.
M. Dupuis and W. Haupin, “Performing fast trend analysis on cell key design parameters”, Light Metals, TMS, 2003, p. 255–262.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Dupuis, M., Liao, X., Ren, N. (2024). Modelling and Design of the Cathode Block Assembly Using Different Types of Models. In: Wagstaff, S. (eds) Light Metals 2024. TMS 2024. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-031-50308-5_95
Download citation
DOI: https://doi.org/10.1007/978-3-031-50308-5_95
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-50307-8
Online ISBN: 978-3-031-50308-5
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)