Abstract
The refining optimization considering obtaining the desired result in the properties of the refined pulp with the lowest possible energy consumption is discussed in this chapter. Based on the results and discussions of the evaluation of operational variables, the most suitable strategy is proposed, which considers the use of the lowest intensity and highest possible refining consistencies.
The missing variable in models based on refining intensity is identified and described. It is related to the retention time of the pulp in the refiner and is attributed to the flocculation characteristics of the fibers. A new way of designing the discs (configuration) is presented to allow increasing the cutting length of the discs, generating lower refining intensities.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Lundin, T. ā Tailoring pulp fibre properties in low consistency refining. Academic dissertation, Ć bo Akademi University, Abo, 2008 259 pgs www.researchgate.net/publication/261286869_Tailoring_pulp_fibre_properties_in_low_consistency_refing_diss/link/543cfc4e0cf2c432f7423263
Koskenhely, K. ā Refining of chemical pulp fibres. In: Papermaking Science and Technology. Volume 8 ā Paper making part 1 ā stock preparation and wet end, Chapter 4. Ed. Paulapuro, H. Finnish Paper Engineersā Association/Paperi ja Puu Oy, Helsinki: 2007.
Bourmaud, A.; Morvan, C.; Bouali, A.; Placet, V.; Perre, P. and Baley, C. ā Relationships between micro-fibrillar angle, mechanical properties and biochemical composition of flax fibers. In: Composites Week @ Leuven and Texcomp Conference, Leuven. 2013 pgs. 2ā4.
Melander, E. ā The effect of charged groups on the beatability of pulp fibres. Bachelor Thesis, KTH, Stockholm, 2011 31 pgs https://www.diva-portal.org/smash/get/diva2:425918/FULLTEXT01.pdf
Kimmo, H.; Markku, P. and HĆ„kan, S. ā New trends and technology in refining. IPPTA Journal, 24 (1): 109ā113 (2012).
Sjƶstrƶm, E. ā Production of microfibrillated cellulose by LC-refining. Masterās Thesis, Abo Akademi, 2018 77 pgs https://www.doria.fi/handle/10024/165125
Wang, X. ā Improving the papermaking properties of kraft pulp by controlling hornification and internal fibrillation. Doctoral Thesis, Helsinki University of Technology, Espoo, 2006 88 pos http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.575.9047&rep=rep1&type=pdf
Ruffo, R. and Malton, S. ā Energy savings in stock preparation for recycled paper. Appita Journal, 61 (4): 277ā283 (2008).
Rantanen, J.; Hitunen, E.; Nieminen, K.;Kerekers, R. and Paulapuro, H. ā Construction or a wintl3 bar refinin34. Tappi Journal, 10 (7): 45ā51. (2011).
Joris, G. ā Optimized fillings for LC refiners. In: III International Refining Conference and Exhibition. PIRA/IPST, Atlanta, 1995 Paper 22 89 pgs.
Shekhar, C. D. ā Fine bar technology in refining system for pulp and paper industries. IPPTA Journal, 22 (3): 109ā112 (2010).
El-Sharkawy, K.; Haavisto, S.; Koskenhely, K. and Paulapuro, H. ā Effect of fiber flocculation and filling design on refiner loadability and refining characteristics. BioResources, 3 (2):403ā424 (2008).
Joris, G. ā Optimization of industrial refining unit through Fibrologic 4.0. In: IV International Refining Conference. PIRA, Fiuggi, 1997 Paper 17 pgs. 267ā303.
Albert, K. ā Improved refining performance and lower operating cost through new technology. In: Scientific and Technical Advances in Refining & Mechanical Pulping ā Course Notes. PIRA: Stockholm, 2003 Paper 4.
Gabl, H. and Gorton-Heulgerth, A. ā A new low consistency refiner yields improved fibre properties while reducing idle energy by up 40%. In: Scientific and Technical Advances in Refining & Mechanical Pulping ā Course Notes. PIRA: Stockholm, 2003 Paper 8.
Arroyo, L. M. ā OptimizaciĆ³n energĆ©tica de una fĆ”brica de papel de nueva planta. El Papel (46): 35ā39 (1995).
Glowacki, J. J. ā Refiners: new designs achieved higher efficiency/capacity. Pulp and Paper 70, (1): 113ā114 (1996).
Derakhshandeh, B.; Hatzikiakos, S. G. and Bennington, C. P. J. ā The apparent yield stress of pulp fibre suspensions. Journal of Rheology, 54 (5): 1137ā1154 (2001).
Vikharev, S. ā Research of a fibrous layer at refining in the refiners. In: IOP Conferences Series: Earth and Environmental Science, 316 (2019) 7 pgs https://www.researchgate.net/publication/336007321_Research_of_a_fibrous_layer_at_refining_in_the_refiners
Martinez, P.C. and Park, S. W. ā AƧƵes das forƧas em processo de refino em baixa consistĆŖncia. In: 40th Congresso Anual. ABTCP: SĆ£o Paulo, 2007 12 pgs.
Sepke, P.-W.; Meltzer, F. P. and Musselmann, W. ā Influencing specific energy in low consistency refining ā a new approach. In: III International Refining Conference and Exhibition. PIRA/PST, Atlanta, 1995 Paper 21.dillen
Crow, H. ā Energy saving in the refining of shor fibre pulps. In: Papermakers Conference. TAPPI, Philadelphia, 1996 pg. 9.
Demuner, B. J. ā Alternatives to improve eucalypt kraft pulp refining. https://www.eucalyptus.com.br/artigos/outros/2001_Refining_7thBSCL_final.pdf
Baker, C. F. ā Optimization of paper mill refining systems. In: 3rd International Refining Conference. PIRA/IPST, Atlanta, 1995 Paper 13.
Rihs, J. ā Low consistency refining ā theory vs practice. In: III International Refining Conference and Exhibition. PIRA/IPST, Atlanta, 1995 Paper 10 15 pgs.
Radoslavova, D.; Roux, J. C. and Silvy, J. ā The beating of pulp considered as a hydrodynamic process. In: III International Refining Conference and Exhibition. PIRA/IPST, Atlanta, 1995 Paper 6 32 pgs.
Baker, C. F. ā Various options for the control of refining process. In: IV International Refining Conference. PIRA, Fiuggi: 18-20/03/1997 Paper 16 pgs. 249ā264.
Ratnieks, E. and Demler, C. ā O refino da polpa de eucalipto. O Papel, 54(8):22ā25 (1993).
Mayade, T. L. ā Statistical theory of chemical pulp refining: an innovative combined approach. Appita Journal, 50 (3): 237ā244 (1997).
Baker, C. F. ā Optimisation of refining in fine and speciality paper mill systems. In: Papermakers Conference. TAPPI, Philadelphia: 24-27/03/1996 pgs. 215ā224.
Pycraft, C. ā The optimization of energy consumption and strength during refining. Paper Southern Africa, 6: 6ā8, 10, 14 (1986).
Manfredi, V.; Vilela, C. B. and Claudio-da-Silva Jr. E. ā Efeito das variĆ”veis operacionais de refino na evoluĆ§Ć£o das propriedades da polpa refinada. In: Congresso Anual de Celulose e Papel. ABTCP, SĆ£o Paulo, 1986 pgs. 189ā207.
Manfredi, V. ā Optimizing eucalyptus pulp refining. In: International Papermaking & Environment Conference. Ed. Yang, S.; Ni, Y e Liu, Z. Tianjin University of Science and Technology, Tianjin ā China: 12-14/05/2004 Book A pgs. 41ā50.
Sha, J.; Nikbakht, A.; Wang, C.; Zhang, H. and Olson, J. ā The effect of consistency and freeness on the yield stress of chemical pulp fibre suspensions. BioResources, 10(3), 4287ā4299 (2015).
Wittberg, L. P.; Bjƶrkman, M.; Khokhar, G.; Mohlin, U-B. and Dahlkild, A. ā Flow conditions in the grooves of a low-consistency refiner. Nordic Pulp & Paper Research Journal, 27 (2): 173ā183 (2012).
Fox, T. S.; Brodkey, R. S. and Nissan, A. H. ā Inside a disk refiner. Tappi Journal, 65 (7): 80ā83 (1982).
Nordman, L.; Levlin, J.-E.; Makkonen, T. and Jokisalo, H. ā Conditions in na LC refiner as observed by physical measurements. In: International Symposium on Fundamental Concepts of Refining. IPC, Appleton, 1980 pgs. 121ā130.
Wagle, D. G.; Lee, C. W. and Brodley, R. S. ā Further comments on a visual study of pulp floc dispersion mechanisms. Tappi, 71 (9): 137ā141 (1988).
Liu, H.; Dong, J.; Qi, K.; Guo, X.; Yan, Y, Qiao, L.; Duan, C. and Zhao, Z. ā The effect of pulp properties on the consumption in low consistency refining. Journal of Korean Wood Science and Technology, 48 (6): 869ā877 (2020)
Liu, H.; Dong, J.; Guo, X.; Wang, B.; Lijie, Q.; Chuanwu Duan, C.; Kai Qi, K.; Kong, L. ā No-load power of disc refiner in low consistency refining. Journal of Korea TAPPI, 52(2): 87ā96 (2020).
Bjƶrkman, U. ā Stress generation and transmission in suspended fibre networks. Nordic Pulp and Paper Research Journal, 18 (1): 38ā43 (2003).
Rihs, J.; Albert, K. and Josephson, W. ā Optimal refining of bleached tropical hardwood kraft for uncoated paper. In: 51st Annual General Conference. APPITA, Melbourne, 1997 Paper 4B21 pgs. 627ā634.
Steel, C. L. ā Evaluation of cell-wall modifying enzymes for improved refining of pulp from two eucalyptus species. Masterās Thesis. University of the Free State, Bloemfontein, 2010 145 pgs https://scholar.ufs.ac.za/xmlui/handle/11660/5576
Radoslavova, D.; Roux, J. C. and Silvy, J. ā Energy efficiency analysis in refining. In: IV International Refining Conference. PIRA, Fiuggi, 1997 Paper 3 pgs. 63ā72.
Crook, J. ā The practical refiner. In: IV International Refining Conference. PIRA, Fiuggi, 1997 Paper 11 pgs. 185ā189.
Cisneros, H. A.; Williams, G. J. Hatton, J. V. ā Fibre surface characteristics of hardwood refiner pulps. Journal of Pulp and Paper Science, 21 (5): 178ā184 (1995).
Author information
Authors and Affiliations
Rights and permissions
Copyright information
Ā© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this chapter
Cite this chapter
Manfredi, V. (2024). Refining Process Optimization. In: Eucalyptus Kraft Pulp Refining. Springer, Cham. https://doi.org/10.1007/978-3-031-47285-5_13
Download citation
DOI: https://doi.org/10.1007/978-3-031-47285-5_13
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-47284-8
Online ISBN: 978-3-031-47285-5
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)