Abstract
Ball screw jamming is a critical issue that can impact the performance and reliability of ball screw systems, and can lead to the loss of the entire mechanical power transmission. No dynamic analyses have been performed in the literature to study the contact conditions, dynamic behavior, and performance of the mechanism in the presence of such a fault. This paper presents the results of a simulation analysis carried out by means of a multibody dynamic model in the presence of partial jamming, obtained by blocking a sphere in one of the three recirculating channels of the considered ball screw. The model considers the full dynamics of each subcomponent and minimal compliant constraint. The effect of a blocked recirculation channel is investigated in terms of overall mechanical efficiency, the internal motion of the spheres, and their contact condition.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Altintas, Y., Verl, A., Brecher, C., Uriarte, L., Pritschow, G.: Machine tool feed drives. CIRP Ann. Manuf. Technol. 60(2), 779–796 (2011). https://doi.org/10.1016/j.cirp.2011.05.010
Wang, D., Lu, Y., Zhang, T., Wang, K., Rinoshika, A.: Effect of stiffness of rolling joints on the dynamic characteristic of ball screw feed systems in a milling machine. Shock Vib. 2015 (2015). https://doi.org/10.1155/2015/697540
Bertolino, A.C., De Martin, A., Jacazio, G., Sorli, M.: A technological demonstrator for the application of PHM techniques to electro-mechanical flight control actuators. In: 2022 IEEE International Conference on Prognostics and Health Management, ICPHM 2022, pp. 70–76 (2022). https://doi.org/10.1109/ICPHM53196.2022.9815832, https://ieeexplore.ieee.org/document/9815832
Balaban, E., Saxena, A., Goebel, K.: Experimental data collection and modeling for nominal and fault conditions on electro-mechanical actuators. In: Annual Conference of the Prognostics and Health Management Society, pp. 1–15 (2009)
Hussain, Y.M., Burrow, S., Henson, L., Keogh, P.: A Review of Techniques to mitigate jamming in electromechanical actuators for safety critical applications. Int. J. Prognost. Health Manage. 2153–2648 (2018)
Yoshida, T., Tozaki, Y., Matsumoto, S.: Study on load distribution and ball motion of ball screw (2003)
Wei, C.C., Kao, W.H.: Analyses of contact forces and kinetic motion on heavy load ball-screw. MATEC Web Conf. 185, 1–7 (2018). https://doi.org/10.1051/matecconf/201818500014
Wei, C.C., Lin, J.F.: Kinematic analysis of the ball screw mechanism considering variable contact angles and elastic deformations. J. Mech. Des. 125(4), 717–733 (2003). https://doi.org/10.1115/1.1623761
Liu, D.S., Lin, P.C., Lin, J.J., Wang, C.R., Shiau, T.N.: Effect of environmental temperature on dynamic behavior of an adjustable preload double-nut ball screw. Int. J. Adv. Manuf. Technol. (2018). https://doi.org/10.1007/s00170-018-2966-x
Duan, M., Lu, H., Zhang, X., Zhang, Y., Li, Z., Liu, Q.: Dynamic modeling and experiment research on twin ball screw feed system considering the joint stiffness. Symmetry 10(12), 686 (2018). https://doi.org/10.3390/sym10120686
Bertolino, A.C., De Martin, A., Fasiello, F., Mauro, S., Sorli, M.: A simulation study on the effect of lubricant ageing on ball screws behaviour. In: IEEE (ed.) Proceedings of the International Conference on Electrical, Computer, Communications and Mechatronics Engineering, ICECCME. IEEE, Maldives (2022). https://doi.org/10.1109/ICECCME55909.2022.9987873. https://ieeexplore.ieee.org/document/9987873
Bertolino, A.C., De Martin, A., Mauro, S., Sorli, M.: Multibody dynamic ADAMS model of a ball screw mechanism with recirculation channel. In: IMECE (2021). https://doi.org/10.1115/IMECE2021-71121. https://asmedigitalcollection.asme.org/IMECE/proceedings-abstract/IMECE2021/85628/1132825
Bertolino, A.C., De Martin, A., Sorli, M.: Performance evaluation of a ball screw mechanism through a multibody dynamic model. In: AIMETA, pp. 183–188. Palermo (2023). https://doi.org/10.21741/9781644902431-30, https://www.mrforum.com/product/9781644902431-30
Braccesi, C., Landi, L.: A general elastic-plastic approach to impact analysis for stress state limit evaluation in ball screw bearings return system. Int. J. Impact Eng. 34(7), 1272–1285 (2007). https://doi.org/10.1016/j.ijimpeng.2006.06.005
Hung, J.P., Shih-Shyn, W.J., Chiu, J.Y.: Impact failure analysis of re-circulating mechanism in ball screw. Eng. Fail. Anal. 11(4), 561–573 (2004). https://doi.org/10.1016/j.engfailanal.2004.01.002
Gottschalk, S., Lin, M.C., Manocha, D.: OBBTree: a hierarchical structure for rapid interference detection. In: Proceedings of the ACM SIGGRAPH Conference on Computer Graphics, pp. 171–180 (1996)
MSC Software: ADAMS Solver Reference User Manual. MSC Software (2023)
Antoine, J.F., Visa, C., Sauvey, C., Abba, G.: Approximate analytical model for Hertzian elliptical contact problems. J. Tribol. 128(3), 660 (2006). https://doi.org/10.1115/1.2197850
Bertolino, A.C., De Martin, A., Mauro, S., Sorli, M.: Exact formulation for the curvature of gothic arch ball screw profiles and new approximated solution based on simplified groove geometry. Machines 11(2), 261 (2023). https://doi.org/10.3390/machines11020261. https://www.mdpi.com/2075-1702/11/2/261
Zhang, L.C., Zhou, C.G.: Experimental study on the coefficient of friction of the ball screw. J. Tribol. 144(3) (2022). https://doi.org/10.1115/1.4051157
Lugt, P.M.: Grease Lubrication in Rolling Bearings. Wiley (2013)
Avallone, E.A., Baumeister, T., Steidel, R.F.: Marks’ Standard Handbook for Mechanical Engineers, 9th edn. J. Eng. Ind. 113(1), 118–119 (1991). https://doi.org/10.1115/1.2899615. https://asmedigitalcollection.asme.org/manufacturingscience/article/113/1/118/393095/Marks-Standard-Handbook-for-Mechanical-Engineers
Bertolino, A.C., De Martin, A., Gaidano, M., Mauro, S., Sorli, M.: A fully sensorized test bench for prognostic activities on ball screws. In: International Conference on Electrical, Computer, Communications and Mechatronics Engineering, ICECCME Oct 2021, pp. 7–8 (2021). https://doi.org/10.1109/ICECCME52200.2021.9591032
Zhou, C.G., Feng, H.T., Chen, Z.T., Ou, Y.: Correlation between preload and no-load drag torque of ball screws. Int. J. Mach. Tools Manuf. 102, 35–40 (2016). https://doi.org/10.1016/j.ijmachtools.2015.11.010
Acknowledgment
The work was funded by the Power Electronics Innovation Center of Politecnico di Torino.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Bertolino, A.C., Guida, R., De Martin, A., Mauro, S., Sorli, M. (2024). Effect of a Blocked Recirculation Channel on the Performance of a Not Preloaded Ball Screw with Compliant Minimal Constraints. In: Okada, M. (eds) Advances in Mechanism and Machine Science. IFToMM WC 2023. Mechanisms and Machine Science, vol 149. Springer, Cham. https://doi.org/10.1007/978-3-031-45709-8_15
Download citation
DOI: https://doi.org/10.1007/978-3-031-45709-8_15
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-45708-1
Online ISBN: 978-3-031-45709-8
eBook Packages: EngineeringEngineering (R0)