Skip to main content

Sensitivity Analysis of Surrogate Modeling for Manufacturing in Digital Twins

  • Conference paper
  • First Online:
Distributed Computing and Artificial Intelligence, Special Sessions I, 20th International Conference (DCAI 2023)

Abstract

In this study, we address the limitations of digital twins, including significant computational time and the complexity of real-world processes, by utilizing surrogate models (SMs) to partially or entirely represent digital twins. We investigate the performance of surrogate models in a manufacturing system scenario through sensitivity analysis and adaptive sampling strategies with incremental learning. Our experimental setup involves a synthetic digital twin and a neural network-based surrogate model. The study explores the impact of various parameters such as dataset size, number of epochs, and batch size on the neural network’s performance. We also analyze the effectiveness of different adaptive sampling strategies in the incremental learning process.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Tao, F., Sui, F., Liu, A., Qi, Q., Zhang, M., Nee, A.Y.C.: Digital twin-driven product design, manufacturing and service with big data. Int. J. Adv. Manuf. Technol. 94(9), 3563–3576 (2018)

    Article  Google Scholar 

  2. Negri, E., Fumagalli, L., Macchi, M.: A review of the roles of digital twin in CPS-based production systems. Procedia Manuf. 11, 939–948 (2017)

    Article  Google Scholar 

  3. Leng, J., et al.: Digital twin-driven rapid reconfiguration of the automated manufacturing system via an open architecture model. Robot. Comput.-Integr. Manuf. 63, 10 (2020)

    Google Scholar 

  4. Kritzinger, W., Karner, M., Traar, G., Henjes, J., Sihn, W.: Digital twin in manufacturing: a categorical literature review and classification. IFAC-PapersOnLine 51(11), 1016–1022 (2018)

    Article  Google Scholar 

  5. Grieves, M.: Digital twin: manufacturing excellence through virtual factory replication. White Paper 1(2014), 1–7 (2014)

    Google Scholar 

  6. Tao, F., Zhang, H., Liu, A., Nee, A.Y.: Digital twin in industry: state-of-the-art. IEEE Trans. Ind. Inf. 15(4), 2405–2415 (2018)

    Article  Google Scholar 

  7. Chakraborti, A., Heininen, A., Koskinen, K.T., Lämsä, V.: Digital twin: multi-dimensional model reduction method for performance optimization of the virtual entity. Procedia CIRP 93, 240–245 (2020)

    Article  Google Scholar 

  8. Benner, P., Gugercin, S., Willcox, K.: A survey of projection-based model reduction methods for parametric dynamical systems. SIAM Rev. 57(4), 483–531 (2015)

    Article  MathSciNet  MATH  Google Scholar 

  9. Uhlemann, T.H.-J., Lehmann, C., Steinhilper, R., Verl, A.: The digital twin: demonstrating the potential of real time data acquisition in production systems. Procedia Manuf. 9, 113–120 (2017)

    Article  Google Scholar 

  10. Enders, M.R., Hoßbach, N.: Dimensions of digital twin applications-a literature review (2019)

    Google Scholar 

  11. Dias, L., Bhosekar, A., Ierapetritou, M.: Adaptive sampling approaches for surrogate-based optimization. In: Computer Aided Chemical Engineering, pp. 377–384. Elsevier (2019)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Abraham Prieto García .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Casal, A.G., García, A.P. (2023). Sensitivity Analysis of Surrogate Modeling for Manufacturing in Digital Twins. In: Mehmood, R., et al. Distributed Computing and Artificial Intelligence, Special Sessions I, 20th International Conference. DCAI 2023. Lecture Notes in Networks and Systems, vol 741. Springer, Cham. https://doi.org/10.1007/978-3-031-38318-2_29

Download citation

Publish with us

Policies and ethics