Abstract
This paper presents a phase-field model that is consistent with the multiphase system of aluminum foam to predict the microstructural evolution involved in the foaming process of the aluminum foam and its final microstructure. The phase-field model characterizes the microstructure of the foam material with a set of material constants calibrated through experiments and molecular dynamics (MD) calculations. A series of MD simulations were performed on a group of aluminum and silicon (Al–Si) atoms, whose potentials were defined using the angular dependent potential (ADP). The MD results such as diffusion and specific heat capacity are used as input parameters for the developed phase-field model. The developed phase field model will predict the microstructural evolution of metal foams during foaming processes and will be further used to establish a multiscale computational framework that bridges the process, structure, property and performance of metal foams.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Simancik F, Jerz J, Kovacik J, Miná P (1997) Aluminium foam-a new light-weight structural material. Met Mater 35:C4
Peroni L, Avalle M, Peroni M (2008) The mechanical behaviour of aluminium foam structures in different loading conditions. Int J Impact Eng 35:644–658
Rhee H, Tucker MT, Whittington WR, Horstemeyer MF, Lim H (2015) Structure-property responses of bio-inspired synthetic foams at low and high strain rates. Sci Eng Compos Mater 22(4):365–373
Wang X, Liu P-W, Ji Y-Z, Liu Y-C, Horstemeyer MF, Chen L (2019) Investigation on microsegregation of IN718 alloy during additive manufacturing via integrated phase-field and finite element modeling. J Mater Eng Perform 28(2):657–665
Liu P-W, Wang Z, Xiao Y-H, Lebensohn RA, Liu Y-C, Horstemey MF, Cui X-Y, Chen L (2020) Integration of phase-field model and crystal plasticity for the prediction of process–structure–property relation of additively manufactured metallic materials. Int J Plast 128:102670
Yenusah CO, Ji Y-Z, Liu Y-C, Stone TW, Horstemeyer MF, Chen L (2020) “Investigation of precipitation kinetics and hardening effects of γ” in Inconel 625 using a combination of meso-scale phase-field simulations and macro-scale precipitates strengthening calculations. In: IMECE2020–23328, Proceedings of ASME 2020 international mechanical engineering congress & exposition, virtual conference, November 16–19, 2020
Chen L, Yenusah CO, Ji Y-Z, Liu Y-C, Stone TW, Horstemeyer MF, Chen L-Q (2021) Three-dimensional phase-field simulation of γ″ precipitation kinetics in Inconel 625 during heat treatment. Comput Mater Sci 187:110–123
Yang W-H, Wang Z, Yenusah CO, Liu Y-C (2020) An integrated model for predicting the porosity effect on the mechanical behavior of additively manufactured Al–10Si–Mg ally. In: 2020-01-1075, Proceedings of SAE 2020 world congress experience, Detroit, MI, USA, April 21–23, 2020
Perkins RA, Yang W-H, Liu Y-C, Chen L, Yenusah CO (2019) Finite element analysis of the effect of porosity on the plasticity and damage behavior of Mg AZ31 and Al 6061 T651 alloys. In: IMECE2019–10672, Proceedings of ASME 2019 international mechanical engineering congress & exposition, Salt Lake City, UT, USA, November 11–14, 2019
Yenusah CO, Stone TW, Morgan NR, Robey RW, Liu Y-C, Chen L (2022) Incorporating performance probability and data-oriented design in phase-field modeling. In: IDETC2022–89513, Proceedings of the ASME 2022 international design engineering technical conferences and computers and information in engineering conference, August 14–17, 2022, St. Louis, MO, USA
Chen L, Wang Z, Yang W-H, Xiang L-Y, Wang X, Zhao Y-J, Xiao Y-H, Liu P-W, Liu Y-C, Banu M, Zikanov O (2022) Multi-input convolutional network for ultrafast simulation of field evolvement. Patterns 3(6):100464
Yang W-H, Wang Z, Yang T-N, He L, Song X, Liu Y-C, Chen L (2021) Exploration of the underlying space in microscopic images via deep learning for additively manufactured piezoceramics. ACS Appl Mater Interf 13:53439–53453
Chen L (2002) Phase-field models for microstructure evolution. Ann Rev Mater Res 32:113–140
Steinbach I, Pezzolla F, Nestler B, Seeselberg M, Prieler R, Schmitz GJ, Rezende JLL (1996) A phase field concept for multiphase systems. Physica D 94:135–147
Cahn JW (1961) On spinodal decomposition. Acta Metall 9:795–801
Cahn JW, Allen SM (1977) A microscopic theory of domain wall motion and its experimental verification in Fe–Al alloy domain growth kinetics. Journal de Physique 38:C7-51
Dou YQ, Liu YC, Huddleston B, Hammi Y, Horstemeyer MF (2020) A molecular dynamics study of effects of crystal orientation, size scale, and strain rate on penetration mechanisms of monocrystalline copper subjected to impact from a nickel penetrator at very high strain rates. Acta Mech 231:2173–2201
Starikov S, Gordeev I, Lysogorskiy Y, Kolotova L, Makarov S (2020) Optimized interatomic potential for study of structure and phase transitions in Si–Au and Si–Al systems. Comput Mater Sci 184:109891
Kowsari MH, Alavi S, Ashrafizaadeh M, Najafi B (2008) Molecular dynamics simulation of imidazolium-based ionic liquids. I. Dynamics and diffusion coefficient. J Chem Phys 129:224508
Wang J, Hou T (2011) Application of molecular dynamics simulations in molecular property prediction II: diffusion coefficient. J Comput Chem 32:3505–3519
Miao Q, Wu D, Chai D, Zhan Y, Bi G, Niu F, Ma G (2020) Comparative study of microstructure evaluation and mechanical properties of 4043 aluminum alloy fabricated by wire-based additive manufacturing. Mater Des 168:108–205
Acknowledgements
This project was supported by Mississippi Space Grant Consortium. The authors would like to acknowledge Mississippi State University’s High-Performance Computing Collaboratory for providing the supercomputing facilities required for the computational analysis involved in the present study.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Jouhari, C., Liu, Y., Dickel, D. (2023). Phase-Field Modeling of Aluminum Foam Based on Molecular Dynamics Simulations. In: TMS 2023 152nd Annual Meeting & Exhibition Supplemental Proceedings. TMS 2023. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-031-22524-6_56
Download citation
DOI: https://doi.org/10.1007/978-3-031-22524-6_56
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-22523-9
Online ISBN: 978-3-031-22524-6
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)