Abstract
The nondegradable petrochemical plastics are accumulated in the environment at an annual rate of about 25 million tons. Therefore, there are considerable economic and environmental interests in the development of biodegradable plastic polyhydroxyalkanoates (PHAs) produced by bacteria. However, the cost of this bioplastic, produced by conventional technologies, is several times higher than the cost of petrochemical-based plastics. The suitable ways for the reduction of the bioplastic production costs are as follows: (1) use of cheap raw materials such as organic wastes, (2) low-cost biotechnologies, and (3) production of crude bioplastic for specific applications. The following options for raw materials, biotechnologies, and applications of crude bioplastic are suitable: (1) use of food-processing or agricultural wastes for bioplastic production; (2) batch or continuous non-aseptic cultivation for the biosynthesis of bioplastic by mixed bacterial culture; (3) concentration and extraction of bioplastic using chemical treatment, filtration, centrifugation, and flotation for the production of crude bioplastic; and (4) applications of crude (not extracted) biodegraded bioplastic in the construction industry and agriculture. The implementation of these findings in the manufacturing process of PHA-containing bioplastic would significantly reduce production costs, thereby rendering PHA-containing bioplastic an economically viable and environmentally friendly alternative to petrochemical-based plastics.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
USEPA. (2011). Municipal solid waste generation, recycling, and disposal in the United States: Facts and figures for 2010. Retrieved from www.epa.gov/epawaste/nonhaz/municipal/pubs/2010_MSW_Tables_and_Figures_508.
Lowell, W. L., & Rohwedder, W. K. (1974). Poly-beta-hydroxyalkanoate from activated sludge. Environmental Science and Technology, 8, 576–579.
Braunegg, G., Lefebvre, G., & Genser, K. F. (1998). Polyhydroxyalkanoates, biopolyesters from renewable resources: Physiological and engineering aspects. Journal of Biotechnology, 65, 127–161.
Castilho, L. R., Mitchell, D. A., & Freire, D. M. G. (2009). Production of polyhydroxyalkanoates (PHAs) from waste materials and by-products by submerged and solid-state fermentation. Bioresource Technology, 100, 5996–6009.
Steinbuchel, A., & Lutke-Eversloh, T. (2003). Metabolic engineering and pathway construction for biotechnological production of relevant polyhydroxyalkanoates in microorganisms. Biochemical Engineering Journal, 16, 81–96.
Sudesh, K., Abe, H., & Doi, Y. (2000). Synthesis, structure and properties of polyhydroxyalkanoates: Biological polyesters. Progress in Polymer Science, 25, 1503–1555.
Sudesh, K., & Abe, H. (2010). Practical guide to microbial polyhydroxyalkanoates. Smithers Rapra Technology, 160p.
Volova, T. G. (2004). Polyhydroxyalkanoates—Plastic materials of the 21st century. Nova Publishers, 282p.
DeMarco, S. (2005). Advances in polyhydroxyalkanoate production in bacteria for biodegradable plastics. Basic Biotechnology eJournal, 1, 1–4.
Khanna, S., & Srivastava, A. K. (2005). Recent advances in microbial polyhydroxyalkanoates. Process Biochemistry, 40, 607–619.
Lenz, R. W., & Marchessault, R. H. (2005). Bacterial polyesters: Biosynthesis, biodegradable plastics and biotechnology. Biomacromolecules, 6, 1–8.
Hassan, M. A., Shirai, Y., & Umeki, H. (1997). Acetic acid separation from anaerobically treated palm oil mill effluent by ion exchange resins for the production of polyhydroxyalkanoate by Alcaligenes eutrophus. Bioscience, Biotechnology, and Biochemistry, 61, 1465–1468.
Zahari, M. A. K. M., Ariffin, H., Mokhtar, M. N., Salihon, J., Shirai, Y., & Hassan, M. A. (2012). Factors affecting poly(3-hydroxybutyrate) production from oil palm frond juice by Cupriavidus necator (CCUG52238T). Journal of Biomedicine and Biotechnology, 2012, 125865. https://doi.org/10.1155/2012/125865
UNEP. (2009). Converting waste agricultural biomass into a resource. Compendium of Technologies. United Nations Environment Programme. 441p. Retrieved from http://www.unep.org/ietc/Portals/136/Publications/Waste%20Management/WasteAgriculturalBiomassEST_Compendium.pdf.
Fukui, T., Kichise, T., Yoshida, Y., Doi Y. (1997) Biosynthesis of poly(3-hydroxybutyrateco-3-hydroxyvalerate-co-3-hydroxyheptanoate) thermopolymers by recombinant Alcaligenes eutrophus. Biotechnology Letters Vol. 19: 1093–1097.
Fukui, T., & Doi, Y. (1998). Efficient production of polyhydroxyalkanoates from plant oils by Alcaligenes eutrophus and its recombinant strain. Applied Microbiology and Biotechnology, 49, 333–336.
Rebah, F. B., Yan, S., Filali-Meknassi, Y., Tyagi, R. D., & Surampalli, R. Y. (2004). Bacterial production of bioplastics. In R. Y. Surampalli & R. D. Tyagi (Eds.), Advances in water and wastewater treatment (pp. 42–71). ASCE Publications.
Rebah, F. B., Prevost, D., Tyagi, R. D., & Belbahri, L. (2009). Poly-beta-hydroxybutyrate production by fast-growing rhizobia cultivated in sludge and in industrial wastewater. Applied Biochemistry and Biotechnology, 158, 155–163.
Ivanov, V. (1990). Exo- and endotrophy of cell. Naukova Dumka Publishing House, 140p. (In Russian).
Ivanov, V. (2010). Environmental Microbiology for Engineers (p. 402). CRC Press, Taylor & Francis Group.
Lynd, L. R., Weimer, P. J., van Zyl, W. H., & Pretorius, I. S. (2002). Microbial cellulose utilization: Fundamentals and biotechnology. Microbiology and Molecular Biology Reviews, 66, 506–577.
Madigan, M.T., Martinko, J.M., Stahl, D., David, P. Clark, D.P. (2012) Brock biology of microorganisms 13th Ed Pearson.
Yu, J. (2006). Production of biodegradable thermoplastic materials from organic wastes. US Patent 7,141,400. November 28, 2006.
Choi, D., Chipman, D., Bents, S., & Brown, R. (2010). A techno-economic analysis of polyhydroxyalkanoates and hydrogen production from syngas fermentation of gasified biomass. Applied Biochemistry and Biotechnology, 160, 1032–1046.
Maness, P. C., & Weaver, P. F. (1994). Production of poly-3-hydroxyalkanoates from CO and H2 by a novel photosynthetic bacterium. Applied Biochemistry and Biotechnology, 45(46), 395–406.
Weaver, P. F., & Maness, P.-C. (1993). Photoconversion of gasified organic materials into biologically-degradable plastics. US Patent 5,250,427. October 5, 1993.
Braun, R., Drosg, B., Bochmann, G., Weiss, S., & Kirchmayr, R. (2010). Recent developments in bio-energy recovery through fermentation. In H. Insam, I. Franke-Whittle, & M. Goberna (Eds.), Microbes at work, from waste to resources (pp. 35–58). Springer-Verlag.
Ivanov, V. (2014). Method for production of biodegradable plastic from organic waste. U.S. Patent Application (Provisional US Patent) 61/967616 (24 March 2014).
Du, G. C., & Yu, J. (2002). Green technology for conversion of food scraps to biodegradable thermoplastic polyhydroxyalkanoates. Environmental Science and Technology, 36, 5511–5516.
Ivanov, V., Stabnikova, E. V., Stabnikov, V. P., Kim, I. S., & Zubair, A. (2002). Effects of iron compounds on the treatment of fat-containing wastewaters. Applied Biochemistry and Microbiology, 38, 255–258.
Zubair, A., Ivanov, V., Hyun, S. H., Cho, K. M., & Kim, I. S. (2001). Effect of divalent iron on methanogenic fermentation of fat-containing wastewater. Environmental Engineering Research, 6, 139–146.
Li, Z., Wrenn, B. A., Mukherjee, B., & Venosa, A. (2005). Effects of ferric hydroxide on methanogenesis from lipids and long-chain fatty acids in anaerobic digestion. In: Proceedings of the Water Environment Federation, WEFTEC 2005: Session 1 through Session 10, pp. 37–52.
Li, Z., Wrenn, B. A., & Venosa, A. (2006). Effects of ferric hydroxide on methanogenesis from lipids and long-chain fatty acids in anaerobic digestion. Water Environment Research, 78, 522–530.
Ivanov, V., Tay, S. T.-L., Wang, J.-Y., Stabnikova, O., Stabnikov, V., Xing, Z., & Tay, J.-H. (2004). Improvement of sludge quality by iron-reducing bacteria. Journal of Residuals Science and Technology, 1, 165–168.
Stabnikov, V. P., & Ivanov, V. N. (2006). The effect of various iron hydroxide concentrations on the anaerobic fermentation of sulfate-containing model wastewater. Applied Biochemistry and Microbiology, 42, 284–288.
O’Flaherty, V., Collins, G., & Mahony, T. (2010). Anaerobic digestion of agricultural residues. In R. Mitchell & J.-D. Gu (Eds.), Environmental Microbiology (2nd ed., pp. 259–279). Wiley.
Albuquerque, M. G. E., Eiroa, M., Torres, C., Nunes, B. R., & Reis, M. A. M. (2007). Strategies for the development of a side stream process for polyhydroxyalkanoate (PHA) production from sugar cane molasses. Journal of Biotechnology, 130, 411–421.
Raven, R. P. J. M., & Gregersen, K. H. (2007). Biogas plants in Denmark: Successes and setbacks. Renewable and Sustainable Energy Reviews, 11, 116–132.
Han, S.-K., & Shin, H.-S. (2002). Enhanced acidogenic fermentation of food waste in a continuous-flow reactor. Waste Management and Research, 20, 110–118.
Galil, N. I., Malachi, K. B.-D., & Sheindorf, C. (2009). Biological nutrient removal in membrane biological reactors. Environmental Engineering Science, 26, 817–824.
Wang, Y. S., Odle, W., Eleazer, W. E., & and. Barlaz, M. A. (1997). Methane potential of food waste and anaerobic toxicity of leachate produced during food waste decomposition. Waste Management and Research, 15, 149–167.
Barlaz, M. A., Staley, B. F., De Los Reyes, I. I. I., & F. L. (2010). Anaerobic biodegradation of solid waste. In R. Mitchell & J.-D. Gu (Eds.), Environmental microbiology (2nd ed., pp. 281–299). Wiley.
Moosbrugger, R. E., Wentezel, M. C., Ekama, G. A., & Marais, G. V. (1993). Weak acid/bases and pH control in anaerobic systems: A review. Water South Africa, 19, 1–10.
Ahring, B. K., Angelidaki, I., & Johansen, K. (1992). Anaerobic treatment of manure together with industrial waste. Water Science and Technology, 30, 241–249.
Macias-Corral, M., Samani, Z., & Hanson, A. (2008). Anaerobic digestion of municipal solid waste and agricultural waste and the effect of co-digestion with dairy cow manure. Bioresource Technology, 99, 8288–8293.
Lei, X., Sugiura, N., Feng, C., & Maekawa, T. (2007). Pretreatment of anaerobic digestion effluent with ammonia stripping and biogas purification. Journal of Hazardous Materials, 145, 391–397.
Abouelenien, F., Fujiwara, W., Namba, Y., Kosseva, M., Nishio, N., & Nakashimada, Y. (2010). Improved methane fermentation of chicken manure via ammonia removal by biogas recycle. Bioresource Technology, 101(16), 6368–6373.
Guo, C. H., Stabnikov, V., & Ivanov, V. (2010). The removal of nitrogen and phosphorus from reject water of municipal wastewater treatment plant using ferric and nitrate bioreductions. Bioresource Technology, 101, 3992–3999.
Ivanov, V., & Stabnikova, E. (1987). Stoichiometry and energetics of microbiological processes. Naukova Dumka Publishing House, 152p. (In Russian).
Chua, H., Yu, P. H. F., & Ho, L. Y. (1997). Coupling of waste water treatment with storage polymer production. Applied Biochemistry and Biotechnology, 63-65, 627–635.
Dionisi, D., Majone, M., & Papa, V. (2004a). Biodegradable polymers from organic acids by using activated sludge enriched by aerobic periodic feeding. Biotechnology and Bioengineering, 85, 569–579.
Dionisi, D., Renzi, V., Majone, M., Beccari, M., & Ramadori, R. (2004b). Storage of substrate mixtures by activated sludges under dynamic conditions in anoxic or aerobic environments. Water Research, 38, 2196–2206.
Dionisi, D., Beccari, M., Gregorio, S. D., Majone, M., Papini, M. P., & Vallini, G. (2005a). Storage of biodegradable polymers by an enriched microbial community in a sequencing batch reactor operated at high organic load rate. Journal of Chemical Technology and Biotechnology, 80, 306–1318.
Dionisi, D., Carucci, G., Papini, M. P., Riccardi, C., Majone, M., & Carrasco, F. (2005b). Olive oil mill effluents as a feedstock for production of biodegradable polymers. Water Research, 39, 2076–2084.
Dionisi, D., Majone, M., Vallini, G., Gregorio, S. D., & Beccari, M. (2007). Effect of the length of the cycle on biodegradable polymer production and microbial community selection in a sequencing batch reactor. Biotechnology Progress, 23, 1064–1073.
Chua, H., Yu, P. H., & Ma, C. K. (1999). Accumulation of biopolymers in activated sludge biomass. Applied Biochemistry and Biotechnology, 77-79, 389–399.
Chua, A. S. M., Takabatake, H., Satoh, H., & Mino, T. (2003). Production of polyhydroxyalkanoates (PHA) by activated sludge treating municipal wastewater: Effect of pH, sludge retention time (SRT) and acetate concentration in influent. Water Research, 37, 3602–3611.
Satoh, H., Iwamoto, Y., Mino, T., & Matsuo, T. (1998). Activated sludge as a possible source of biodegradable plastic. Water Science and Technology, 38, 103–109.
Salehizadeh, H., & Van Loosdrecht, M. C. M. (2004). Production of polyhydroxyalkanoates by mixed culture: Recent trends and biotechnological importance. Biotechnology Advances, 22, 261–279.
Cai, M. M., Chua, H., Zhao, Q.-L., Sin, N. S., & Ren, J. (2009). Optimal production of polyhydroxyalkanoates (PHA) in activated sludge fed by volatile fatty acids (VFAs) generated from alkaline excess sludge fermentation. Bioresource Technology, 100, 1399–1405.
Hu, W. F., Chua, H., & Yu, P. H. F. (1997). Synthesis of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) from activated sludge. Biotechnology Letters, 19, 695–698.
Reid, N. M., Slade, A. H., & Stuthridge, T. R. (2006). Process for production of biopolymers from nitrogen deficient wastewater. US Patent 6,987,011. January 17, 2006.
Serafim, L. S., Lemos, P. C., Albuquerque, M. G. E., & Reis, M. A. M. (2008). Strategies for PHA production by mixed cultures and renewable waste materials. Applied Microbiology and Biotechnology, 81, 615–628.
Lemos, P. C., Serafim, L. S., & Reis, M. A. M. (2006). Synthesis of polyhydroxyalkanoates from different short-chain fatty acids by mixed cultures submitted to aerobic dynamic feeding. Journal of Biotechnology, 122, 226–238.
Gray, N. F. (2004). Biology of wastewater treatment. Imperial College Press.
Beun, J. J., Dircks, K., van Loosdrecht, M. C. M., et al. (2006). Poly-β-hydroxybutyrate metabolism in dynamically fed mixed microbial cultures. Water Research, 36, 1167–1180.
van Loosdrecht, M. C. M., Pot, M. A., & Heijnen, J. J. (1997). Importance of bacterial storage polymers in bioprocesses. Water Science and Technology, 33, 41–47.
van Loosdrecht, M. C. M., Kleerebezem, R., Muyzer, G., Jian, Y., & Johnson, K. (2008). Process for selecting polyhydroxyalkanoate (PHA) producing micro-organisms. WO/2009/153303 June 18, 2008. International Application No.: PCT/EP2009/057571.
Cappello, S., & Yakimov, M. M. (2010). Alcanivorax. In Part 19: Handbook of hydrocarbon and lipid microbiology (pp. 1737–1748). Springer.
Hara, A., Syutsubo, K., & Harayama, S. (2003). Alcanivorax which prevails in oil-contaminated seawater exhibits broad substrate specificity for alkane degradation. Environmental Microbiology, 5, 746–753.
Loo, C. Y., & Sudesh, K. (2007). Biosynthesis and native granule characteristics of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) in Delftia acidovorans. International Journal of Biological Macromolecules, 40, 466–471.
Jacquel, N., Lo, C.-W., Wei, Y.-H., Wu, H.-S., & Wang, S. S. (2008). Isolation and purification of bacterial poly(3-hydroxyalkanoates). Biochemical Engineering Journal, 39, 15–27.
Narasimhan, K., Noda, I., Satkowski, M. M., Cearley, A. C., Gibson, M. S., & Welling, S. J. (2006). Process for the extraction of polyhydroxyalkanoates from biomass. US Patent 7,118,897. October 10, 2006.
Chen, X. (2009). Method for separating, extracting and purifying poly-β-hydroxyalkanoates (PHAs) directly from bacterial fermentation broth. US Patent 7,582,456 September 1, 2009.
Yu, J. (2009). Recovery and purification of polyhydroxyalkanoates. US Patent 7,514,525. April 7, 2009.
Schumann, D., & Muller, R. A. (2006). Method for obtaining polyhydroxyalkanoates (PHA) and the copolymers thereof. US Patent 7,070,966. July 4, 2006.
Holmes, P. A., & Lim, G. B. (1990). Separation process. United States Patent 4,910,145. March 20, 1990.
Van Hee, P., Elumbaring, C. M. R. A., Van der Lans, R. G. J. M., & Van der Wielen, L. A. M. (2006). Selective recovery of polyhydroxyalkanoate inclusion bodies from fermentation broth by dissolved-air flotation. Journal of Colloid and Interface Science, 297, 595–606.
Chen, G. Q., Wu, Q., Wang, Y., & Zheng, Z. (2005). Application of microbial polyesters–polyhydroxyalkanoates as tissue engineering materials. Key Engineering Materials, 288–289, 437–440.
Mergaert, J., Anderson, C., Wouters, A., Swings, J., & Kerster, K. (1992). Biodegradation of polyhydroxyalkanoates. FEMS Microbiology Reviews, 103, 317–322.
Reddy, C. S., Ghai, R., Rashmi, C., & Kalia, V. C. (2003). Polyhydroxyalkanoates: An overview. Bioresource Technology, 87, 137–146.
Chen, B. K., & Lo, S. H. (2012). Thermally stable biopolymer for tissue scaffolds. Plastic Research Online. Society of Plastic Engineers. Retrieved from http://www.4spepro.org.
Giner, J. M. E., Boronat, T., Balart, R., Fages, E., & Moriana R. (2012). Antioxidant effects of natural compounds on green composite materials. Plastic Research Online. Society of Plastic Engineers. Retrieved from http://www.4spepro.org.
Verbeek, C. J. R., & van den Berg, L. E. (2010). Extrusion processing and properties of protein-based thermoplastics. Macromolecular Materials and Engineering, 295, 10–21.
Plank, J. (2004). Application of biopolymers and other biotechnological products in building materials. Applied Microbiology and Biotechnology, 66, 1–9.
Ramesh, B. N. G., Anitha, N., & Rani, H. K. R. (2010). Recent trends in biodegradable products from biopolymers. Advances in Biotechnology, 9, 30–34.
Philip, S., Keshavarz, T., & Roy, I. (2007). Polyhydroxyalkanoates: Biodegradable polymers with a range of applications. Journal of Chemical Technology and Biotechnology, 82, 233–247.
Lee, S., Chung, M., Park, H. M., Song, K. I., & Chang, I. (2019). Xanthan gum biopolymer as soil-stabilization binder for road construction using local soil in Sri Lanka. Journal of Materials in Civil Engineering, 31(11), 9.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Ivanov, V., Hung, YT., Stabnikov, V., Tiong, R.LK., Salyuk, A. (2022). Production and Applications of Crude Polyhydroxyalkanoate-Containing Bioplastic from the Agricultural and Food-Processing Wastes. In: Wang, L.K., Wang, MH.S., Hung, YT. (eds) Waste Treatment in the Biotechnology, Agricultural and Food Industries. Handbook of Environmental Engineering, vol 26. Springer, Cham. https://doi.org/10.1007/978-3-031-03591-3_7
Download citation
DOI: https://doi.org/10.1007/978-3-031-03591-3_7
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-03589-0
Online ISBN: 978-3-031-03591-3
eBook Packages: Earth and Environmental ScienceEarth and Environmental Science (R0)