Abstract
The paper presents the integrated application of additive manufacturing and reverse engineering technologies for the rapid tooling for two-component plastic casting, as a faster and cheaper approach than injection moulding, particularly for small-scale production of plastic parts or spare parts when CAD models and technical documentation are not available. An optical scanner based on white structured light was used for 3D digitalization of the selected plastic gas handle. Based on point cloud, a master CAD model was prepared for the design of casting tool cavities. The design of the master model was verified through its additive manufacturing using FDM technology. After repeated 3D digitization of the printed master model and comparison with the original part, the master CAD model was redesigned. The process of two-component casting in tools obtained by additive FDM manufacturing was realized successfully and verified by comparing the cast and original gas handle.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Mandić, V.: Virtual engineering (in Serbian). University of Kragujevac, Mechanical Engineering Faculty (2007)
Gebhardt, A.: Understanding additive manufacturing. Hanser Publishers, Munich (2011)
Rajić, A.: Application of additive manufacturing technologies in the process of precise casting of orthopedic implants (in Serbian). University of Novi Sad, Novi Sad (2015)
León-Cabezas, M.A., MartÃnez-GarcÃa, A., Varela-GandÃa, F.J.: Innovative advances in additive manufactured moulds for short plastic injection series. Procedia Manuf. 13, 732–737 (2017)
Gavrilovic Z., Mandic, V., Urosevic, V.: Application of poly-jet technology in rapid tooling. In: Proceedings of the International Conference Modernization of Universities through Strengthening of Knowledge Transfer, Research and Innovation, WBCInno 2015, pp. 101–104. Novi Sad (2015)
Dongaonkar, A.V., Metkar, R.M.: Reconstruction of damaged parts by integration reverse engineering (RE) and rapid prototyping (RP). In: Kumar, L., Pandey, P., Wimpenny, D. (eds.) 3D Printing and Additive Manufacturing Technologies, pp. 159–171. Springer, Singapore (2019)
Ferreira, J.C., Alves, N.F.: Integration of reverse engineering and rapid tooling in foundry technology. J. Mater. Process. Tech. 142, 374–382 (2003)
Mandić, V., Ćosić, P.: Integrated product and process development in collaborative virtual engineering environment. Teh. Vjesn. 18, 369–378 (2011)
Wang, W.: Reverse Engineering. Technology of Reinvention. CRC Press, London (2010)
Popovic, M.: Application of techniques and systems for additive manufacturing in rapid tooling (in Serbian). University of Kragujevac, MSc Theses. Faculty of Engineering (2020)
Acknowledgements
The paper includes research conducted within the project TR34002, funded by the Ministry of Education, Science and Technological Development of the Republic of Serbia.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Popovic, M., Mandic, V., Delic, M. (2022). Application of Techniques and Systems for Additive Manufacturing in Rapid Tooling. In: Rackov, M., Mitrović, R., Čavić, M. (eds) Machine and Industrial Design in Mechanical Engineering. KOD 2021. Mechanisms and Machine Science, vol 109. Springer, Cham. https://doi.org/10.1007/978-3-030-88465-9_56
Download citation
DOI: https://doi.org/10.1007/978-3-030-88465-9_56
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-88464-2
Online ISBN: 978-3-030-88465-9
eBook Packages: EngineeringEngineering (R0)

