Abstract
To ensure the safety and processing quality of high investment automation processing equipment, machining process monitoring is becoming an urgent problem to be solved in the modern machining system.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Teti R, Jemielniak K, O’Donnel G, Dornfeld D (2010) Advanced monitoring of machining operations. CIRP Ann Manuf Techn 59(2):717–739
Zhou Z, Chen Y (1999) The monitoring and fault diagnosis of modern manufacturing systems. Huazhong University of Science and Technology Press
Grzesik W (2017) Advanced machining processes of metallic materials: theory, modelling and applications, 2nd edn. Elsevier
Brecher C, Esser M, Witt S (2009) Interaction of manufacturing process and machine tool. CIRP Ann Manuf Technol 58(2):588–607
Ljung L (1999) System identification: theory for the user. Prentice-Hall
Bendat JS (2010) Random data analysis and measurement procedures. Wiley
Manolakis DG, Ingle VK, Kogon SM (2000) Statistical and adaptive signal processing. McGraw-Hill Education
Shumway RH, Stoffer DS (2017) Time series analysis and its application, 4th edn. Springer
Altintas Y, Yellowley I (1989) The process detection of tool failure in milling using cutting force models. ASME J Eng Ind 111:149–157
Kumar SA, Ravindra HV, Srinivasa YG (1997) In-process tool wear monitoring through time series modeling and pattern recognition. Int J Prod Res 35(3):739–751
Gradisek J, Govekar E, Grabec I (1998) Time series analysis in metal cutting: chatter versus chatter-free cutting. Mech Syst Signal Process 12(6):839–854
Tönshoff HK (ed) (2001) Sensors in manufacturing, vol 1. Wiley-VCH
Snr D (2000) Sensor signals for tool-wear monitoring in metal cutting operations—a review of methods. Int J Mach Tools Manuf 40(8):1073–1098
Zhou Y, Xue W (2018) Review of tool condition monitoring methods in milling processes. Int J Adv Manuf Technol 96:2509–2523
Kuntoglu M, Saglam H (2020) Investigation of signal behaviors for sensor fusion with tool condition monitoring system in turning. Measurement 108582
Özel T, Nadgir A (2002) Prediction of flank wear by using back propagation neural network modeling when cutting hardened H-13 steel with chamfered and honed CBN tools. Int J Mach Tools Manuf 42:287–297
Bhattacharyya P, Sengupta D, Mukhopadhyay S (2007) Cutting force-based real-time estimation of tool wear in face milling using a combination of signal processing techniques. Mech Syst Signal Process 21(6):2665–2683
Brinksmeier E, Preuss W, Riemer O, Rentsch R (2017) Cutting forces, tool wear and surface finish in high speed diamond machining. Precis Eng 49:293–304
Zhu KP, Zhang Y (2019) A generic tool wear model and its application to force modeling and wear monitoring in high speed milling. Mech Syst Signal Process 115(15):147–161
Sevilla P, Robles J, Muñiz J, Lee F (2015) Tool failure detection method for high-speed milling using vibration signal and reconfigurable bandpass digital filtering. Int J Adv Manuf Technol 81(5–8):1–8
Zhou Y, Liu X, Li F, Sun B, Xue W (2015) An online damage identification approach for numerical control machine tools based on data fusion using vibration signals. J Vib Control 21(15):2925–2936
Aghdam B, Vahdati M, Sadeghi M (2015) Vibration-based estimation of tool major flank wear in a turning process using ARMA models. Int J Adv Manuf Technol 76:1631–1642
Dimla DE (2002) The correlation of vibration signal features to cutting tool wear in a metal turning operation. Int J Adv Manuf Technol 19:705–713
Kataoka R, Shamoto E (2019) Influence of vibration in cutting on tool flank wear: Fundamental study by conducting a cutting experiment with forced vibration in the depth-of-cut direction. Precis Eng 55:322–329
Bhuiyan M, Choudhury IA, Dahari M, Nukman Y, Dawal S (2016) Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring. Measurement 92:208–217
Chiou RY, Liang SY (2000) Analysis of acoustic emission in chatter vibration with tool wear effect in turning. Int J Mach Tools Manuf 40:927–941
Maia LHA, Abrao AM, Vasconcelos WL, Sales WF, Machado AR (2015) A new approach for detection of wear mechanisms and determination of tool life in turning using acoustic emission. Tribol Int 92:519–532
Wang C, Bao Z, Zhang P, Ming W, Chen M (2019) Tool wear evaluation under minimum quantity lubrication by clustering energy of acoustic emission burst signals. Measurement 138:256–265
Jemielniak K, Arrazola P (2008) application of AE and cutting force signals in tool conditionmonitoring in micro-milling. CIRP J Manuf Sci Technol 1:97–102
Pechenin V, Khaimovich A, Kondratiev A, Bolotov M (2017) Method of controlling cutting tool wear based on signal analysis of acoustic emission for milling. Procedia Eng 176:246–252
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Copyright information
© 2022 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Zhu, K. (2022). Mathematical Foundations of Machining System Monitoring. In: Smart Machining Systems. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-030-87878-8_4
Download citation
DOI: https://doi.org/10.1007/978-3-030-87878-8_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-87877-1
Online ISBN: 978-3-030-87878-8
eBook Packages: EngineeringEngineering (R0)