Skip to main content

Abstract

This research aims the identification of the theoretical benefits of Toyota Kata implementation. This analyze was done through a theoretical, combined, descriptive and bibliographic research, carried out through a literature review. To clarify these benefits, improvement kata and coaching kata was described according to the literature review. As this is a literature review of a subject of general implementation, the macro results of this research suggest as benefits, the creation of knowledge and organizational culture having as secondary results the efficiency improving and waste reduction. The results obtained will culminate in operational results such as the increase in the quality of services, growth in production volume, besides the tasks optimization and success in solving problems, which are typical characteristics of Toyota Kata, for involving people and routines, promoting a better engagement. This research showed also, when applied in its essence, Toyota Kata is an effective continuous improvement mechanism within organizations.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Brandl, F.J., Ridolfi, K.S., Reinhart, G.: Can we adopt the Toyota Kata for the (re-)design of business processes in the complex environment of a manufacturing company? Procedia CIRP 93, 838–843 (2020)

    Article  Google Scholar 

  2. Dinis-Carvalho, J., Ratnayake, R., Stadnicka, D., Sousa, R.M., Isoherranen, J., Kumar, M.: Performance enhancing in the manufacturing industry: an improvement kata application. In: 2016 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM), pp. 1250–1254. IEEE (2016)

    Google Scholar 

  3. Ferenhof, H.A., Da Cunha, A.H., Bonamigo, A., Forcellini, F.A.: Toyota Kata as a km solution to the inhibitors of implementing lean service in service companies. VINE J. Inf. Knowl. Manage. Syst. (2018)

    Google Scholar 

  4. Gil, A.C.: Métodos e técnicas de pesquisa social. atlas. São Paulo (1994)

    Google Scholar 

  5. Hellström, A., Lifvergren, S., Gustavsson, S.: Transforming a healthcare organization so that it is capable of continual improvement-the integration of improvement knowledge. In: 18th International Annual EurOMA Conference, Cambridge UK (2011)

    Google Scholar 

  6. Knol, W.H., Slomp, J., Schouteten, R.L., Lauche, K.: The relative importance of improvement routines for implementing lean practices. Int. J. Oper. Prod. Manage. (2019)

    Google Scholar 

  7. Lakatos, E.M., Marconi, M.d.A.: Metodologia científica. 2ª edição. São Paulo: Atlas (1991)

    Google Scholar 

  8. Malhotra, N.K.: Pesquisa de marketing: foco na decisão. Pearson Prentice Hall, São Paulo (2011)

    Google Scholar 

  9. Martins, R.A.: Sistemas de medição de desempenho: um modelo para estruturação do uso. 258f. Ph.D. thesis, Tese (Doutorado em Engenharia de Produção)-Escola Politécnica da ... (1999)

    Google Scholar 

  10. Michels, E., Forcellini, F.A., Fumagali, A.E.C.: Opportunities and barriers in the use of toyota kata: a bibliographic analysis. Gepros: Gestão da Produção, Operações e Sistemas 14(5), 262 (2019)

    Google Scholar 

  11. Moreira, W.: Sistemas de organização do conhecimento: aspectos teóricos, conceituais e metodológicos. Universidade Estadual Paulista (UNESP) (2018)

    Google Scholar 

  12. Nonaka, I., Takeuchi, H.: The Knowledge-Creating Company: How Japanese Companies Create the Dynamics of Innovation. Oxford University Press, Oxford (1995)

    Google Scholar 

  13. Noviyanti, N.P.A.: The analysis of employee discipline towards competitiveness of local bakery industry in Manado: case study of Kartini bakery and dolphin bakery. Jurnal EMBA: Jurnal Riset Ekonomi, Manajemen, Bisnis dan Akuntansi 6(2) (2018)

    Google Scholar 

  14. Ohno, T.: Toyota Production System: Beyond Large-Scale Production. CRC Press, Boca Raton (1988)

    Google Scholar 

  15. Oliveira, M.S.D., Lozano, J.A., Barbosa, J.R.: The Toyota kata approach for lean product development. In: Transdisciplinary Engineering Methods for Social Innovation of Industry 4.0: Proceedings of the 25th ISPE Inc., International Conference on Transdisciplinary Engineering, 3–6 July 2018, vol. 7, p. 361. IOS Press (2018)

    Google Scholar 

  16. Reverol, J.: Creating an adaptable workforce: using the coaching kata for enhanced environmental performance. Environ. Qual. Manage. 22(2), 19–31 (2012)

    Article  Google Scholar 

  17. Rother, M.: Toyota Kata: Managing People for Improvement, Adaptiveness and Superior Results. McGraw Hill, New York (2009)

    Google Scholar 

  18. Ruy, M.: Aprendizagem organizacional no processo de desenvolvimento de produtos: estudo exploratório em três empresas manufatureiras. Universidade Federal de São Carlos, São Carlos (2002)

    Google Scholar 

  19. Sagalovsky, B.: Organizing for lean: autonomy, recursion and cohesion. Kybernetes (2015)

    Google Scholar 

  20. Soltero, C., Boutier, P.: The 7 Kata: Toyota Kata, TWI, and Lean Training. Productivity Press (2019)

    Google Scholar 

  21. Toivonen, T.: Continuous innovation-combining Toyota kata and TRIZ for sustained innovation. Procedia Eng. 131, 963–974 (2015)

    Article  Google Scholar 

  22. Torres, L.F.: Proposição de um método de treinamento da filosofia lean voltado ao nível operacional de empresas de autopeças. Universidade Estadual de Campinas, Campinas (2020)

    Google Scholar 

  23. Walley, P.: Designing the accident and emergency system: lessons from manufacturing. Emerg. Med. J. 20(2), 126–130 (2003)

    Article  Google Scholar 

  24. Yin, R.K.: Estudo de caso: planejamento e métodos. 4\(^{\rm {a}}\) edição. Bookman, Porto Alegre (2001)

    Google Scholar 

Download references

Acknowledgements

The authors would like to thank the Federal Fluminense University and the Fundação Euclides da Cunha, which made the research project funded by the Ministry of Health of Brazil viable; TED 125/2019, Number: 25000191682201908.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Gislayne Vieira Borges , Alexandre Beraldi Santos , Gabriel Nascimento Santos or Robisom Damasceno Calado .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 IFIP International Federation for Information Processing

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Borges, G.V., Santos, A.B., Torres, L.F., Silva, M.B., Santos, G.N., Calado, R.D. (2021). The Benefits of Deploying the Toyota Kata. In: Dolgui, A., Bernard, A., Lemoine, D., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Artificial Intelligence for Sustainable and Resilient Production Systems. APMS 2021. IFIP Advances in Information and Communication Technology, vol 631. Springer, Cham. https://doi.org/10.1007/978-3-030-85902-2_35

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-85902-2_35

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-85901-5

  • Online ISBN: 978-3-030-85902-2

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics