Abstract
A constantly growing market variety results in an increasing internal variety, which is reflected in increased variety costs. In order to cope with this situation, different methods for the development of modular product families and their modular product architectures were developed. During the implementation of these methods, different product data come together, which are linked in different tools. At this point, a document-based approach reaches its limits and inconsistencies occur. To counteract, the trend of Model-Based Systems Engineering (MBSE) is being integrated into methodical modular product development. Using the example of method units of the Integrated PKT Approach for the Development of Modular Product Families, it is shown how the deposit of a meta model of product data enables consistency. The consistent model of the method units Design for Variety and Life Phases Modularization is extended by two elements: Configuration systems and the effects of modular product architectures. A configuration system based on this enables the efficient addressing of customer requirements in sales. The linking of the effects of modular product architectures strengthens the objective of Life Phases Modularization. Furthermore, the resulting consistent overall model generates several analysis options and opens up new possibilities, such as the establishment of Digital Twins.
This is a preview of subscription content, access via your institution.
Buying options








References
Albers A, Reiss N, Bursac N, Richter T (2016) iPeM—integrated product engineering model in context of product generation engineering. In: Wang L, Kjellberg T (eds) Procedia CIRP design conference 2016. Elsevier, pp 100–105. https://doi.org/10.1016/j.procir.2016.04.168
Albers A, Bursac N, Scherer H, Birk C, Powelske J, Muschik S (2019) Model-based systems engineering in modular design. Des Sci 5:183. https://doi.org/10.1017/dsj.2019.15
Alt O (2012) Modellbasierte Systementwicklung mit SysML. Carl Hanser, München. https://doi.org/10.3139/9783446431270
Bender B, Feldhusen J, Krause D, Beckmann G, Paetzold K, Hövel A (2018) Grundlagen techni-scher Systeme und des methodischen Vorgehens. In: Grote K-H, Bender B, Göhlich D (eds) Dubbel. Springer, Berlin, pp 372–411. https://doi.org/10.1007/978-3-662-54805-9_41
Bonvoisin J, Halstenberg F, Buchert T, Stark R (2016) A systematic literature review on modular product design. J Eng Des 27:1–27. https://doi.org/10.1080/09544828.2016.1166482
Delligatti L (2013) SysML distilled: A brief guide to the systems modeling language. Addison-Wesley
Eichmann O, Melzer S, Hanna M, God R, Krause D (2018) A model-based approach for the development of modular product families considering different life phases. In: Proceedings of the EMEA sector systems engineering conference 2018, pp 269–310
Gausemeier J, Lindemann U, Reinhart G, Wiendahl H-P (2000) Kooperatives Produktenginee-ring: Ein neues Selbstverständnis des ingenieurmäßigen Wirkens. HNI, Bd. 79
Gebhardt N, Krause D (2016) A method for designing visualisations as product development tools. In: Marjanovic D, Storga M Pavkovic N, Bojcetic N, Skec S (eds) Proceedings of the DESIGN 2016 14th international design conference, pp 611–620
Gebhardt N, Bahns T, Krause D (2014) An example of visually supported design of modular product families. In: Morini G, Tolio T (eds) Procedia CIRP design conference 2014, Elsevier, pp 75–80. https://doi.org/10.1016/j.procir.2014.03.136
Gebhardt N, Kruse M, Krause D (2016) Gleichteile-, Modul- und Plattformstrategie. In: Linde-mann U (ed) Handbuch Produktentwicklung. Hanser, München, pp 111–149. https://doi.org/10.3139/9783446445819.006
Gilz, T (2014) PLM-integrated interdisciplinary system models in the conceptual design phase based on model-based systems engineering. Dissertation, Tech. University Kaiserslau-tern
Göhlich D, Fay T-A (2021) Arbeiten mit Anforderungen: Requirements Management. In: Bender B, Gericke K (eds) Pahl/Beitz Konstruktionslehre. Springer, Heidelberg, pp 211–229. https://doi.org/10.1007/978-3-662-57303-7_8
Gräßler I (2004) Kundenindividuelle Massenproduktion: Entwicklung, Vorbereitung der Herstel-lung, Veränderungsmanagement. Springer, Berlin. https://doi.org/10.1007/978-3-642-18681-3
Greve E, Fuchs C, Hamraz B, Windheim M, Schwede L-N, Krause D (2020a) Investigating the effects of modular product structures to support design decisions in modularization projects. In: 2020 IEEE international conference on industrial engineering & engineering management, pp 295–299. https://doi.org/10.1109/IEEM45057.2020.9309820
Greve E, Spallek J, Kuhl J, Küchenhof J, Rennpferdt C, Krause D (2020b) Neue Trends in der methodischen Entwicklung modularer Produktfamilien. In: Krause D, Hartwich TS, Renn-pferdt C (eds) Produktentwicklung und Konstruktionstechnik, Forschungsergebnisse und -projekte der Jahre 2016 bis 2020. Springer, Berlin, pp 65–89. https://doi.org/10.1007/978-3-662-62393-0_3
Hackl J, Krause D (2017) Towards an impact model of modular product structures. In: Maier A, Skec S, Kim H, Kokkolaras M, Oehmen J, Fadel G, Salustri F, VDLos M (eds) Proceedings of the 21st international conference on engineering design (ICED 17), pp 151–160
Hackl J, Krause D, Otto K, Windheim M, Moon SK, Bursac N, Lachmayer R (2020) Impact of modularity decisions on a firm’s economic objectives. J Mech Des 142:5. https://doi.org/10.1115/1.4044914
Hanna M, Schwede L-N, Krause D (2018) Model-based consistency for design for variety and modularization. In: Carlo L, Browning TR, Eppinger SD, Becerril L (eds) The 20th international DSM conference, pp 239–248
Hanna M, Schwenke J, Krause D (2020) Inconsistency management for product families with many variants through a model-bases approach in modular lightweight design. In: Proceedings of the design society: design conference, pp 917–926. https://doi.org/10.1017/dsd.2020.309
Kipp T, Blees C, Krause D (2010) Anwendung einer integrierten Methode zur Entwicklung mo-dularer Produktfamilien. In: Krause D, Paetzold K, Wartzack S (eds) Proceedings of the 21st symposium on design for X, pp 157–168
Kößler J, Paetzold K (2017) Integration of MBSE into existing development processes—expectations and challenges. In: Maier A, Skec S, Kim H, Kokkolaras M, Oehmen J, Fadel G, Salustri F, VDLos M (eds) Proceedings of the 21st international conference on engineering design (ICED 17), pp 51–60
Krause D, Gebhardt N (2018) Methodische Entwicklung modularer Produktfamilien: Hohe Pro-duktvielfalt beherrschbar entwickeln. Springer, Berlin. https://doi.org/10.1007/978-3-662-53040-5
Krause D, Spallek J, Blees C, Kipp T (2018) Modulare Produktstrukturierung. In: Rieg F, Steinhilper R (eds) Handbuch Konstruktion, 2nd edn. Hanser, München. https://doi.org/10.3139/9783446456198.025
Krause D, Vietor T, Inkermann D, Hanna M, Richter T, Wortmann N (2021) Produktarchitektur. In: Bender B, Gericke K (eds) Pahl/Beitz Konstruktionslehre. Springer, Berlin, pp 335–393. https://doi.org/10.1007/978-3-662-57303-7_12
Küchenhof J, Schwede L-N, Krause D (2020) Planning & tracking the changes—matrix mapping of modular product family generations. In: Mortensen NH, Hansen CT, Deininger M (eds) Proceedings of NordDesign 2020. https://doi.org/10.35199/NORDDESIGN2020.11
Kuhl J, Ding A, Ngo NT, Braschkat A, Fiehler J, Krause D (2021) Design of personalized devices—the tradeoff between individual value and personalization workload. Appl Sci 11:241. https://doi.org/10.3390/app11010241
Laukotka F, Hanna M, Schwede L-N, Krause D (2020a) Lebensphasenübergreifende Nutzung Digitaler Zwillinge. Zeitschrift für wirtschaftlichen Fabrikbetrieb 115:101–104. https://doi.org/10.3139/104.112332
Laukotka F, Seiler F, Krause D (2020b) MBSE als Datenbasis zur Unterstützung von Konfigura-toren und Digitalen Zwillingen modularer Produktfamilien. In: Krause D, Paetzold K, Wartzack S (eds) Proceedings of the 31th symposium design for X, pp 61–70. https://doi.org/10.35199/dfx2020.7
Liebel G, Marko N, Tichy M (2018) Model-based engineering in the embedded systems domain: an industrial survey on the state-of-practice. Software Syst Model 17:91–113. https://doi.org/10.1007/s10270-016-0523-3
Liebisch M (2014) Aspektorientierte Datenhaltung in Produktkonfiguratoren—Anforderungen, Konzepte und Realisierung, Dissertation, Friedrich Schiller University
Lindemann U (2009) Methodische Entwicklung technischer Produkte: Methoden flexibel und si-tuationsgerecht anwenden, 3rd edn. VDI-Buch. Springer, Berlin
Lindemann U, Ponn J (2011) Konzeptentwicklung und Gestaltung technischer Produkte: Syste-matisch von Anforderungen zu Konzepten. VDI-Buch. Springer, Berlin
Matthiesen S, Schmidt S, Moeser G, Munker F (2014) The Karlsruhe SysKIT approach—a three-step SysML teaching approach for mechatronic students. In: Morini G, Tolio T (eds) Procedia CIRP design conference 2014. Elsevier, pp 385–390. https://doi.org/10.1016/j.procir.2014.03.136
Otto K, Hölttä-Otto K, Simpson TW, Krause D, Ripperda S, Moon SK (2016) Global views on modular design research: linking alternative methods to support modular product family concept development. J Mech Des 138. https://doi.org/10.1115/1.4033654
Paetzold K (2017) Product and systems engineering/CA tool chains. In: Biffl S, Lüder A, Gerhard D (eds) Multi-disciplinary engineering for cyber-physical production systems. Springer, Cham. https://doi.org/10.1007/978-3-319-56345-9_2
Rennpferdt C, Greve E, Krause D (2019) The Impact of modular product architectures in PSS design: a systematic literature review. In: Putnik GD (ed) Procedia CIRP design conference 2019. Elsevier, pp 290–295. https://doi.org/10.1016/j.procir.2019.04.197
Rennpferdt C, Greve E, Kuhl J, Küchenhof J, Seiler F, Krause D (2020a) Modularisierung in der industriellen Anwendung. In: Krause D, Hartwich TS, Rennpferdt C (eds) Produktentwick-lung und Konstruktionstechnik, Forschungsergebnisse und -projekte der Jahre 2016 bis 2020. Springer, Berlin, pp 229–254. https://doi.org/10.1007/978-3-662-62393-0_10
Rennpferdt C, Hartwich TS, Krause D (2020b) PKT—Kontinuierliche Weiterentwicklung in Forschung und Lehre. In: Krause D, Hartwich TS, Rennpferdt C (eds) Produktentwicklung und Konstruktionstechnik, Forschungsergebnisse und -projekte der Jahre 2016 bis 2020. Springer, Berlin, pp 1–30. https://doi.org/10.1007/978-3-662-62393-0_1
Richter T, Inkermann D, Vietor T (2016) A framework for integrated product architecture design. In: Boks C, Sigurjosson J, Steinert M, Vis C, Wilvik A (eds) Proceedings of NordDesign 2016, pp 310–320
Riedel R, Jacobs G, Konrad C, Singh R, Sprehe J (2020) Managing knowledge and parameter dependencies with MBSE in textile product development processes. In: Mpofu K, Butala P (eds) Procedia CIRP design conference 2020. Elsevier, pp 170–175. https://doi.org/10.1016/j.procir.2020.01.138
Ripperda S, Krause D (2015) Cost prognosis of modular product structure concepts. In: Weber C, Husung S, Cascini G, CantaMessa M, Marjanovic D, Rotini F (eds) Proceedings of the 20th international conference on engineering design (ICED 15), pp 13–22
Salvador F (2007) Toward a product system modularity construct: literature review and re-conceptualization. IEEE Trans Eng Manag 54:219–240. https://doi.org/10.1109/TEM.2007.893996
Schwede L-N, Hanna M, Wortmann N, Krause D (2019a) Consistent modelling of the impact model of modular product structures. In: Proceedings of the design society: 22nd international conference on engineering design, pp 3601–3610. https://doi.org/10.1017/dsi.2019.367
Schwede L-N, Seiler F, Krause D (2019b) Anknüpfung von Modularisierungsmethoden an ein Wirkmodell modularer Produktstrukturen. In: Krause D, Paetzold K, Wartzack S (eds) Proceedings of the 30th symposium design for X, pp 159–170. https://doi.org/10.35199/dfx2019.14
Schwede L-N, Greve E, Rennpferdt C, Hanna M, Krause D (2020a) Auswirkungen modularer Produktstrukturen bei der Bewertung von Produktstrukturkonzepten. In: Krause D, Hartwich TS, Rennpferdt C (eds) Produktentwicklung und Konstruktionstechnik, Forschungsergebnisse und -projekte der Jahre 2016 bis 2020. Springer, Berlin, pp 91–109. https://doi.org/10.1007/978-3-662-62393-0_4
Schwede L-N, Winter M, Lödding H, Krause D (2020b) Darstellung des Zusammenhangs von Produktarchitektur- und Produktionssystemgestaltung in SysML. In: Krause D, Paetzold K, Wartzack S (eds) Proceedings of the 31th symposium design for X, pp 41–50. https://doi.org/10.35199/dfx2020.5
Schwede L-N, Greve E, Krause D (2020c) Validation concept for the investigation of effects of modular product families. In: Proceedings of the design society: design conference, pp 2395–2404. https://doi.org/10.1017/dsd.2020.114
Seiler FM, Krause D (2020) A multi-dimensional configuration algorithm for modular product architectures. In: Proceedings of the design society: design conference, pp 2405–2414. https://doi.org/10.1017/dsd.2020.283
Seiler FM, Greve E, Krause D (2019) Development of a configure-to-order-based process for the implementation of modular product architectures: a case study. In: Proceedings of the design society: international conference on engineering design, pp 2971–2980. https://doi.org/10.1017/dsi.2019.304
Seiler FM, Kuhl J, Krause D (2020a) A simulation-based decision support method for modular product architecture alternatives. In: Stowe H, Browning TR, Eppinger SD, Trauer J (eds) Proceedings of the 22nd international DSM conference (DSM 2020). https://doi.org/10.35199/dsm2020.9
Seiler FM, Hanna M, Schwede L-N, Laukotka F, Krause D (2020b) MBSE zur Unterstützung der Produktentwicklung von modularen Produktarchitekturen. In: Krause D, Hartwich TS, Renn-pferdt C (eds) Produktentwicklung und Konstruktionstechnik, Forschungsergebnisse und -projekte der Jahre 2016 bis 2020. Springer, Berlin, pp 111–134. https://doi.org/10.1007/978-3-662-62393-0_5
Stark R, Anderl R, Thoben K-D, Wartzack S (2020) WiGeP-Positionspapier: “Digitaler Zwil-ling”. Zeitschrift für wirtschaftlichen Fabrikbetrieb 115:47–50. https://doi.org/10.3139/104.112311
Stone RB, Wood KL, Crawford RH (2000) A heuristic method to identify modules from a functional description of a product. Des Stud 5–31. https://doi.org/10.1016/S0142-694X(99)00003-4
Walden DD, Roedler GJ, Forsberg K, Hamelin RD, Shortell TM (2015) Systems engineering handbook: A guide for system life cycle processes and activities. Wiley, Hoboken, NJ
Weber C (2007) Looking at DFX and product maturity from the perspective of a new approach to modelling product and product development processes. In: Krause F-L (ed) Procedia CIRP design conference 2007. Springer, pp 85–104
Wilking F, Schleich B, Wartzack S (2020) MBSE along the value chain—an approach for the compensation of additional effort. In: 2020 IEEE 15th international conference of system of systems engineering, pp 61–66. https://doi.org/10.1109/SoSE50414.2020.9130497
Wyrwich C, Jacobs G, Siebrecht J, Konrad C (2020) Model-based product configuration of high variety product portfolios. In: Proceedings of the design society: design conference, pp 2435–2444. https://doi.org/10.1017/dsd.2020.287fgddfsg
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this chapter
Cite this chapter
Krause, D., Schwede, LN., Dambietz, F.M., Hanna, M. (2022). Model-Based Systems Engineering: Discovering Potentials for Methodical Modular Product Development. In: Krause, D., Heyden, E. (eds) Design Methodology for Future Products. Springer, Cham. https://doi.org/10.1007/978-3-030-78368-6_14
Download citation
DOI: https://doi.org/10.1007/978-3-030-78368-6_14
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-78367-9
Online ISBN: 978-3-030-78368-6
eBook Packages: EngineeringEngineering (R0)