Skip to main content

Experimental-Numerical Analysis of Hot Forging Process with Monitoring of Heat Effects

  • Conference paper
  • First Online:
New Technologies, Development and Application IV (NT 2021)

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 233))

  • 1264 Accesses

Abstract

The paper deals with the experimental-numerical analysis of the hot forging process on a hammer, where the main focus is on monitoring the thermal effects that occur in this metal forming technology. This includes measuring and numerically estimating the temperature fields in the workpiece and forging tools in multi-stage forging process. For this purpose, a thermal imaging camera for measuring the temperature in the industrial process and Simufact.forming software for numerical modelling of the process using the finite volume method were used. The results presented in the paper show that the complementary application of numerical simulations and industrial measurements enables the identification of thermal effects on both, workpiece and tools, in the entire technological process of multi-stage forging, through precise determination of input parameters for numerical simulations by infrared thermography.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
€32.70 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
EUR 29.95
Price includes VAT (Austria)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
EUR 245.03
Price includes VAT (Austria)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
EUR 329.99
Price includes VAT (Austria)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Mandic, V.: Model-based manufacturing system supported by virtual technologies in an industry 4.0 context. In: Wang, L.., Majstorovic, V.. D.., Mourtzis, D.., Carpanzano, E.., Moroni, G.., Galantucci, L.. M.. (eds.) Proceedings of 5th International Conference on the Industry 4.0 Model for Advanced Manufacturing, pp. 215–226. Springer, Cham (2020)

    Chapter  Google Scholar 

  2. Mandic, V.: Virtuelni inženjering, Mašinski fakultet, Kragujevac (2007)

    Google Scholar 

  3. Mandic, V., Stefanovic, M., Gavrilovic, Z.: Development of the forging technology for producing the artificial hip stem through application of virtual manufacturing. In: Proceedings of XII International Conference KODIP, pp. 96–105 (2014)

    Google Scholar 

  4. Xia, H., Guo, X.-L., Ji, C.-C.: Numerical simulation of blank-making roll forging process for heavy automotive front axle. In: Proceedings of the 1st International Conference on Mechanical Engineering and Materials Science (2012)

    Google Scholar 

  5. Movrin, D., Milutinovic, M., Plancak, M., Skakun, P.: Optimization and design multistage hot forging processes by numerical simulation and experimental verification. . J. Technol. Plast. 35, 1–2 (2010)

    Google Scholar 

  6. Cancelos, R.L., Varas, F., Martin, E., Viéitez, I.: Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation. IOP Conf. Ser. Mater. Sci. Eng. 119, 12–21 (2016)

    Article  Google Scholar 

  7. Zhang, Y., Wei, B., Fu, X.: An usteady temperature field measurement method for large hot cylindrical shell forging based on infrared spectrum. Measurement 58, 12–21 (2014)

    Article  Google Scholar 

  8. Usamentiaga, R., Venegas, P., Guerediaga, J., Vega, L., Molleda, J., Bulnes, F.G.: Infrared termography for temperature measurement and non-destructive testing. Sensors 2014(14), 12305–12348 (2014)

    Article  Google Scholar 

  9. Thajeel, H.A.: Numerical modeling of infrared thermography technique via ANSYS, Master Theses, 7344 (2013)

    Google Scholar 

  10. Simulating reality. MSC Softw. Mag. 5 (2015)

    Google Scholar 

  11. Mocellin, K., Terzolo, L.: Modelling of tools heating in hot forging processes. In: 8th International Conference on Advanced Computational Methods in Heat Transfer, pp. 120–128 (2004)

    Google Scholar 

  12. Du, S.: Infrared imaging, Infrared imaging – case studies and applications, Theses, 268, New Jersey Institute of Technology, New Jersey (2016)

    Google Scholar 

Download references

Acknowledgements

The paper includes research conducted within the project TR34002, funded by the Ministry of Education, Science and Technological Development of Serbia.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Vesna Mandić .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Popović, M., Mandić, V., Delić, M., Pavićević, V. (2021). Experimental-Numerical Analysis of Hot Forging Process with Monitoring of Heat Effects. In: Karabegović, I. (eds) New Technologies, Development and Application IV. NT 2021. Lecture Notes in Networks and Systems, vol 233. Springer, Cham. https://doi.org/10.1007/978-3-030-75275-0_38

Download citation

Publish with us

Policies and ethics