Abstract
This paper reports on the abrasive water jet (AWJ) piercing of small holes with high aspect ratios on superalloys. Different superalloys such as C22, C276, Inconel 625 and 718 and Hastelloy X, each with a depth of 10 mm, 20 mm, 30 mm, 40 mm and 50 mm were considered in the present work. The hole geometrical features, namely diameter, circularity, cylindricity and perpendicularity were studied in this study. Experimental findings were discussed by analyzing various depths of the superalloys. The results of superalloys are dissimilar in hole geometrical features except for the hole diameter. In piercing, an average size of the hole diameter was found as 2.288 mm by AWJ. The other hole features namely, circularity and cylindricity were examined, and the variation of these features were higher at the exit side of the holes. Besides, a barrel shape was observed in the deep holes of superalloys, and is confirmed through the hole profile morphology. It is suggested that the use of a proper work holding device (fixture) would be recommended for the restriction of target material deflection by the impingement of high velocity AWJ. Unlike other machine tools, the results found in the present study confirmed that AWJ brings an indication to the manufacturing Industries for the production of deep holes in superalloys for the needful applications. However, still a lot of deep hole studies can be required for the betterment of hole features.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Machno, M.: Impact of process parameters on the quality of deep holes drilled in Inconel 718 using EDD. Materials 12, 1–8 (2019)
Mannan, S., Patel, S.: A new Ni-base superalloy for oil and gas applications. In: Superalloys-The Minerals, Metals & Materials Society (TMS), pp. 31–39 (2008)
Bhole, P.H., Chaudhari, G.E.: Optimization of Crankshaft oil hole drilling process-a review. IOSR J. Eng. 10(1), 29–32 (2020)
Zabel, A.: Deep hole drilling with small diameters. In: Laperrière, L., Reinhart, G. (eds.) The International Academy for Production Engineering, CIRP Encyclopedia of Production Engineering. Springer, Heidelberg (2014)
Biermann, D., Kirschner, M.: Experimental investigations on single-lip deep hole drilling of superalloy Inconel 718 with small diameters. J. Manuf. Process. 20, 332–339 (2015)
Momber, A.W., Kovacevic, R.: Principles of Abrasive Water Jet Machining, vol. XXV, p. 394. Springer-Verlag, London (1998)
Natarajan, Y., Murugesan, P.K., Mohan, M., Ahmed, S.: Abrasive water jet machining process: a state of art of review. J. Manuf. Process. 49, 271–322 (2020)
Orbanic, H., Junkar, M.: An experimental study of drilling small and deep blind holes with an abrasive water jet. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 218(5), 503–508 (2004)
Li, H., Wang, J.: An experimental study of abrasive waterjet machining of Ti-6Al-4V. Int. J. Adv. Manuf. Technol. 81(1–4), 361–369 (2015)
Bhavani, B.G., Muthukrishanan, G., Ramasubramani, M.S., Balaji, A.K., Mariappan, S.K., Leninraj, S., Varatharajan, R.: An experimental study on deep hole machining in brass using abrasive water jet machine. Int. J. Mod. Manuf. Technol. X 1, 27–36 (2018)
Li, H.: Monitoring the abrasive waterjet drilling of Inconel 718 and steel: a comparative study. Int. J. Adv. Manuf. Technol. 107, 3401–3414 (2020)
Lenin Raj, S., Rajadurai, A.: Experimental study on deep-hole making in Ti-6Al-4V by abrasive water jet machining. Mater. Res. Express 6, 066532 (2019)
Akkurt, A.: The effect of material type and plate thickness on drilling time of abrasive water jet drilling process. Mater. Des. 30(3), 810–815 (2009)
ShivajiRao, M., Satyanarayana, S.: Abrasive water jet drilling of float glass and characterization of hole profile. Glass Struct. Eng. (2019). https://doi.org/10.1007/s40940-019-00112-7
Arun Raj, A.C., Senkathir, S., Abhijit, J.: Experimental investigation of abrasive waterjet machining of Nickel based superalloys (Inconel 625). IOP Conf. Ser.: Mater. Sci. Eng. 402, 012181 (2018)
Zhang, S., Wu, Y., Chen, D.: Hole-drilling using abrasive water jet in titanium. Int. J. Mach. Mach. Mater. 9(1/2), 47–65 (2011)
Fredin, J., Jönsson, A.: Experimentation on piercing with abrasive waterjet world academy of science, engineering and technology. Int. J. Ind. Manuf. Eng. 5(11), 2393–2399 (2011)
Deepak, D., Anjaiah, D., Shetty, S.: Optimization of process parameters in abrasive water jet drilling of D2 steel to produce minimum surface roughness using Taguchi approach. In: 6th International Conference on Electronics, Computer and Manufacturing Engineering (ICECME 2017), Singapore, pp. 236–239 (2017)
Balaji, D.S., Prabhakaran, S., Umanath, K.: Multi-objective optimization in abrasive water jet drilling of AA6061 alloy. J. Adv. Res. Dyn. Control Syst. 9(2), 791–798 (2017)
Acknowledgement
Dr. N. Yuvaraj has acknowledge the Director (R&D), Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Avadi, Chennai-62, Tamil Nadu for providing financial assistance to this research work under the scheme of VEL TECH SEED FUND (2018–19).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Yuvaraj, N., Shamli, C.S., Mughilvalavan, M., Muruganandhan, R. (2021). Abrasive Water Jet Piercing of Superalloys: A Study of Small Diameter Deep Holes. In: Hloch, S., Klichová, D., Pude, F., Krolczyk, G.M., Chattopadhyaya, S. (eds) Advances in Manufacturing Engineering and Materials II. ICMEM 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-71956-2_15
Download citation
DOI: https://doi.org/10.1007/978-3-030-71956-2_15
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-71955-5
Online ISBN: 978-3-030-71956-2
eBook Packages: EngineeringEngineering (R0)