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Increasing Productivity of Connecting Rods Machining

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Book cover Advances in Design, Simulation and Manufacturing III (DSMIE 2020)

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Abstract

The paper is dedicated to the increase of the efficiency of multiproduct manufacturing. The experience in designing the manufacturing processes of manufacturing machining parts, such as connecting rods, is analyzed. A progressive manufacturing process based on the concept of intensification of machining and application of multiaxis equipment is proposed. This approach made it possible to reduce the complexity of the manufacturing process in drilling, milling, and boring operations. Research has been conducted on the design, optimization, modeling, and production of fixtures for multiproduct manufacturing. The design of a flexible fixture for machining non-detachable connecting rods is provided, which allows adjustment of locating and clamping elements in a certain size range. Studies have shown an increase in machining productivity of the proposed manufacturing process from 1.7 to 3.9 times depends on batch size.

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Acknowledgment

The research was realized within the project “Optimization of the Production Cycle of Complex Parts Manufacturing Using Modular Tooling” (State Reg. Number 0119U103186) funded by the Grant of the President of Ukraine for Young Scientists and the project “Development and Implementation of Energy Efficient Modular Separation Devices for Oil and Gas Purification Equipment” (State Reg. Number 0117U003931) funded by the Ministry of Education and Science of Ukraine.

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Authors and Affiliations

  1. Sumy State University, 2, Rymskogo-Korsakova St., Sumy, 40007, Ukraine

    Vitalii Ivanov, Ivan Dehtiarov, Viliam Zaloga, Illia Kosov & Volodymyr Savchuk

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  1. Vitalii Ivanov
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  2. Ivan Dehtiarov
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  3. Viliam Zaloga
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  4. Illia Kosov
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  5. Volodymyr Savchuk
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Correspondence to Vitalii Ivanov .

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Editors and Affiliations

  1. Sumy State University, Sumy, Ukraine

    Vitalii Ivanov

  2. Poznan University of Technology, Poznan, Poland

    Justyna Trojanowska

  3. Sumy State University, Sumy, Ukraine

    Ivan Pavlenko

  4. Technical University of Kosice, Presov, Slovakia

    Jozef Zajac

  5. University of Zagreb, Zagreb, Croatia

    Dragan Peraković

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Ivanov, V., Dehtiarov, I., Zaloga, V., Kosov, I., Savchuk, V. (2020). Increasing Productivity of Connecting Rods Machining. In: Ivanov, V., Trojanowska, J., Pavlenko, I., Zajac, J., Peraković, D. (eds) Advances in Design, Simulation and Manufacturing III. DSMIE 2020. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-50794-7_26

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  • DOI: https://doi.org/10.1007/978-3-030-50794-7_26

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