Skip to main content

Model-Based Manufacturing System Supported by Virtual Technologies in an Industry 4.0 Context

  • Conference paper
  • First Online:
Proceedings of 5th International Conference on the Industry 4.0 Model for Advanced Manufacturing

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Industry 4.0 concept of the new industrial revolution is based on the application of front-end and base technologies for producing digital solutions. Converging Smart Manufacturing and Smart Products with Big Data and Analytics plays a central role in implementing the I4.0 concept in today’s industry. This paper presents the virtual components of the proposed Model-based Manufacturing System and their role in the I4.0 context. Two different industrial cases demonstrate the application and benefits of the MBM approach, which integrates virtual and rapid technologies for the design, analysis and validation of a product and its fabrication processes of sheet metal forming and forging.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
€32.70 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
EUR 29.95
Price includes VAT (Austria)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
EUR 117.69
Price includes VAT (Austria)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
EUR 164.99
Price includes VAT (Austria)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
EUR 164.99
Price includes VAT (Austria)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Castelo-Branco, I., Cruz-Jesus, F., Oliveira, T.: Assessing Industry 4.0 readiness in manufacturing: evidence for the European Union. Comput. Ind. 107, 22–32 (2019)

    Google Scholar 

  2. Roland Berger Consultants, INDUSTRY 4.0, The new industrial revolution, How Europe will succeed (2014). http://www.iberglobal.com/files/Roland_Berger_Industry.pdf. Accessed 01 Mar 2020

  3. Recommendations for implementing the strategic initiative INDUSTRIE 4.0, Final report of the Industrie 4.0 Working Group (2013). http://alvarestech.com/temp/RoboAseaIRB6S2-Fiat/CyberPhysicalSystems-Industrial4-0.pdf. Accessed 15 Feb 2020

  4. Industry 4.0 - Digitalisation for productivity and growth, Briefing, Members’ Research Service, European Parliament September Parliament (2015). https://www.europarl.europa.eu/RegData/etudes/BRIE/2015/568337/EPRS_BRI(2015)568337_EN.pdf. Accessed 25 Jan 2020

  5. Alcácer, V., Cruz-Machado, V.: Scanning the Industry 4.0: a literature review on technologies for manufacturing systems. Eng. Sci. Technol. Int. J. 22, 889–919 (2019)

    Google Scholar 

  6. Konstantinov, S., Ahmad, M., Ananthanarayan, K., Harrison, R.: The cyber-physical e-machine manufacturing system: virtual engineering for complete lifecycle support. In: The 50th CIRP Conference on Manufacturing Systems (2017). Procedia CIRP 63, pp. 119–124

    Google Scholar 

  7. Majstorovic, V., Stojadinovic, S., Zivkovic, S., Djurdjanovic, D., Jakovljevic, Z., Gligorijevic, N.: Cyber-physical manufacturing metrology model (CPM3) for sculptured surfaces – turbine blade application. In: The 50th CIRP Conference on Manufacturing Systems (2017). Procedia CIRP 63, pp. 658–663

    Google Scholar 

  8. Frank, A.G., Dalenogare, L.S., Ayala, N.F.: Industry 4.0 technologies: implementation patterns in manufacturing companies. Int. J. Prod. Econ. 210, 15–26 (2019)

    Google Scholar 

  9. Wagner, R., Schleich, B., Haefner, B., Kuhnle, A., Wartzack, S., Lanz, G.: Challenges and potentials of digital twins and Industry 4.0 in product design and production for high performance products. Procedia CIRP 84, 88–93 (2019)

    Google Scholar 

  10. Salama, S., Eltawil, A.B.: A decision support system architecture based on simulation optimization for cyber-physical systems. Procedia Manuf. 26, 1147–1158 (2018)

    Google Scholar 

  11. Mandic, V.: Virtual engineering. Mechanical Engineering Faculty of the University of Kragujevac, Kragujevac, Serbia (2007). (in Serbian)

    Google Scholar 

  12. Mandic, V., Cosic, P.: Integrated product and process development in collaborative virtual engineering environment. Tech. Gaz. 18(3), 369–378 (2011)

    Google Scholar 

  13. Bikas, H., Stavropoulos, P., Chryssolouris, G.: Additive manufacturing methods and modelling approaches: a critical review. Int. J. Adv. Manuf. Technol. 83, 389–405 (2016)

    Google Scholar 

  14. Shahrubudina, N., Leea, T.C., Ramlana, R.: An overview on 3D printing technology: technological, materials, and applications. In: 2nd International Conference on Sustainable Materials Processing and Manufacturing (SMPM 2019) (2019). Procedia Manufacturing 35, pp. 1286–1296

    Google Scholar 

  15. Horst, D.J., Duvoisin, C.A., de Almeida Vieira, R.: Additive manufacturing at Industry 4.0: a review. Int. J. Eng. Tech. Res. (IJETR) 8(8), 3–8 (2018)

    Google Scholar 

  16. Stojanovic, G., Mandic, V., Curcic, M., Vasiljevic, D., Kisic, M., Radosavljevic, N.: Combining rapid prototyping techniques in mechanical engineering and electronics for realization of a variable capacitor. Rapid Prototyp. J. 20(2), 115–120 (2014)

    Google Scholar 

  17. Dilberoglua, U.M., Gharehpapagha, B., Yamana, U., Dolena, M.: The role of additive manufacturing in the era of Industry 4.0. Procedia Manuf. 11, 545–554 (2017)

    Google Scholar 

  18. Lunback, A., Lindgren, L.-E.: Finite element simulation to support sustainable production by additive manufacturing. Procedia Manuf. 7, 127–130 (2016)

    Google Scholar 

  19. Metallic Additive Manufacturing Process Simulations, ESI Group. https://www.esi-group.com/software-solutions/virtual-manufacturing/additive-manufacturing

  20. Rosenthala, S., Hahna, M., Tekkayaa, A.E.: Simulation approach for three-point plastic bending of additively manufactured Hastelloy X sheets. In: 47th SME North American Manufacturing Research Conference, Pennsylvania, USA (2019). Procedia Manufacturing 34, pp. 475–481

    Google Scholar 

  21. Mandic, V., Eric, D., Adamovic, D., Janjic, M., Jurkovic, Z., Babic, Z., Cosic, P.: Concurrent engineering based on virtual manufacturing. Tech. Gaz. 19(4), 885–892 (2012)

    Google Scholar 

  22. Sharma, P.: Concept of virtual manufacturing. GRD J. Global Res. Dev. J. Eng. 2(6), 2455–5703 (2017)

    Google Scholar 

  23. Dobrescu, R., Merezeanu, D., Mocanu, S.: Process simulation platform for virtual manufacturing systems evaluation. Comput. Ind. 104, 131–140 (2019)

    Google Scholar 

  24. Virual Manufacturing, The Next Revolution in Global Manufacturing, MSC.Software Corporation (2001). http://www.mscsoftware.com/assets/1776_vm_2001.pdf

  25. Souza, M.C.F., Sacco, M., Porto, A.J.V.: Virtual manufacturing as a way for the factory of the future. J. Intell. Manuf. 17, 725–735 (2006)

    Google Scholar 

  26. Ahmeda, M.B., Saninb, C., Szczerbickic, E.: Smart virtual product development (SVPD) to enhance product manufacturing in Industry 4.0. In: 23rd International Conference on Knowledge-Based and Intelligent Information & Engineering Systems (2019). Procedia Computer Science 159, pp. 2232–2239

    Google Scholar 

  27. Hagenah, H., Schulte, R., Vogel, M., Hermann, J., Scharrer, H., Lechner, M., Merklein, M.: 4.0 in metal forming – questions and challenges. In: 12th CIRP Conference on Intelligent Computation in Manufacturing Engineering, CIRP ICME 2018 (2019). Procedia CIRP 79, pp. 649–654

    Google Scholar 

  28. Bauza, M.B., Tenboer, J., Li, M., Lisovich, A., Zhou, J., Pratt, D., Edwards, J., Zhang, H., Turch, C., Knebel, R.: Realization of Industry 4.0 with high speed CT in high volume production. CIRP J. Manufact. Sci. Technol. 22, 121–125 (2018)

    Google Scholar 

  29. Djukic, T., Mandic, V., Filipovic, N.: Virtual reality aided visualization of fluid flow simulations with application in medical education and diagnostics. Comput. Biol. Med. 43(12), 2046–2052 (2013)

    Google Scholar 

  30. Roldán, J.J., Crespo, E., Martín-Barrio, A., Peña-Tapia, E., Barrientos, A.: A training system for Industry 4.0 operators in complex assemblies based on virtual reality and process mining. Robot. Comput. Integr. Manuf. 59, 305–316 (2019)

    Google Scholar 

  31. Ceruti, A., Marzocca, P., Liverani, A., Bil, C.: Maintenance in aeronautics in an Industry 4.0 context: the role of augmented reality and additive manufacturing. J. Comput. Des. Eng. 6, 516–526 (2019)

    Google Scholar 

  32. Mandic, V., Stefanovic, M., Gavrilovic, Z.: Development of the forging technology for producing the artificial hip stem through application of virtual manufacturing. In: Proceedings of XII International Conference KODIP 2014, Budva, Montenegro, pp. 96–105 (2014)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Vesna Mandic .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Mandic, V. (2020). Model-Based Manufacturing System Supported by Virtual Technologies in an Industry 4.0 Context. In: Wang, L., Majstorovic, V., Mourtzis, D., Carpanzano, E., Moroni, G., Galantucci, L. (eds) Proceedings of 5th International Conference on the Industry 4.0 Model for Advanced Manufacturing. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-46212-3_15

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-46212-3_15

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-46211-6

  • Online ISBN: 978-3-030-46212-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics