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Advanced Modeling and Simulation Tools to Address Build-Up Issues in Additive Manufacturing by Cold Spray

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Cold Spray in the Realm of Additive Manufacturing

Part of the book series: Materials Forming, Machining and Tribology ((MFMT))

Abstract

The objective of the proposed chapter is to discuss recent advances in modeling and simulations for specific application to additive manufacturing by cold spray. To meet the requirements for overall modeling of the process, two scales have to be considered, i.e. that of the powder particle and that of the deposit. These result in two parts in the chapter respectively, i.e. Sections 2 and 3, which follow a rather elaborated introductory section. The latter gives the background and a rapid state-of-the-art in the field of cold spray for additive manufacturing. Experimental and numerical approaches to coating build-up are compared, in particular. The two-fold core of the chapter then highlights both conventional finite element analysis and original morphological modeling of the basic mechanisms involved in cold spray coating build-up. The role of the number of particles to be involved in the simulations is discussed since this number is the key parameter for shape prediction in additive manufacturing.

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Acknowledgements

The authors would like to thank warmly Gilles Surdon and Kevin Roche from Dassault-Aviation/Mérignac, Erick Meillot from CEA/Le Ripault, and Pascal Lemeille from Mallard SA/Saint-Antoine-la-Forêt, all of them for technical assistance, fruitful discussions and financial support.

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  1. MINES ParisTech, PSL Research University, MAT-Centre des Matériaux, CNRS, UMR 7633, BP 87, 91003, Evry, France

    Michel Jeandin, Francesco Delloro & Margaux Bunel

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  1. Michel Jeandin
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  2. Francesco Delloro
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  3. Margaux Bunel
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Correspondence to Francesco Delloro .

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  1. Faculty of Manufacturing and Mechatronics Engineering Technology, Universiti Malaysia Pahang, Kuantan, Pahang, Malaysia

    Sunil Pathak

  2. Nanocomposites and Mechanics Laboratory, Department of Mechanical Engineering, University of New Brunswick, Fredericton, NB, Canada

    Gobinda C. Saha

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Jeandin, M., Delloro, F., Bunel, M. (2020). Advanced Modeling and Simulation Tools to Address Build-Up Issues in Additive Manufacturing by Cold Spray. In: Pathak, S., Saha, G. (eds) Cold Spray in the Realm of Additive Manufacturing. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-42756-6_5

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