Keywords

1 Introduction

The environmental problem, created by the cement industry, is associated with consumption of large volumes of raw materials and release of huge amounts of carbon dioxide and dust during production of mineral binders into the atmosphere. A promising direction for solving this problem is the use of alkaline activation binders, which can be produced both from wastes of the fuel and energy industry, if present in the region, and using highly dispersed aluminosilicate additives, which chemical composition is characterized by an increased content of aluminum and silicon (Nikiforov et al. 2011; Salamanova et al. 2015; Strokova et al. 2013).

2 Methods and Materials

This paper presents results of researches on the formulation and study of the properties of alkaline mixing binders using of sedimentary and magmatic rocks: quartz sand, limestone, volcanic tuff and silicified marl.

3 Results and Discussion

To prepare highly dispersed powders from the studied rocks, they were preliminarily crushed in a jaw crusher, and then subjected to fine grinding for 1 h in a vibratory ball mill.

At the next stage, a number of Bronsted active crystallization centers on the surface of the mineral powder was studied by the method (Strokova et al. 2013) of determining the exchange capacity with respect to calcium ions (Table 1).

Table 1. Surface activity of fine powders
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The coefficient of activity Ka,% The coefficient of hydraulic activity GAMD The number of active centers of crystallization, mg eq/g Specific surface of powders, m2/kg.

Thus, analyzing the results obtained we can state that the activity coefficients, including the number of active crystallization centers, largely depend on the degree of disclosure of defects formed during their grinding, in combination, all this contributes to an increase in the reactivity of the powders used in concrete as highly dispersed additives.

After confirming the reactivity of the proposed powders, samples of 10 cm in size were prepared using the mixture: a highly dispersed component, fractionated sand, obtained by mixing in a ratio of 55:45% of screening crushing of rocks of the Argun field and fine sand of the Chervlensky field. The mixing was carried out with liquid glass, sodium hydroxide and accelerator of the precipitation of silica gel with sodium fluoride in specified proportions. The prepared samples were hard in normal conditions at a temperature of 20 ± 2 °C, but after 2 days the samples were placed in an oven at a temperature of 40–50 °C for several days. The test results of the investigated fine-grained concretes based on alkaline activation binders are shown in Table 2.

Table 2. Properties of fine concrete based on clinkerless binders of alkaline activation
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The alkaline activation binder with the use of fine powders of thermally activated marl showed the best results, so these particular samples of concrete were examined by Quanta 3D scanning electron microscope (Fig. 1).

Fig. 1.
figure 1

Micrographs of concrete on thermo-activated alkali activated marl

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In the contact area we determined a fairly strong accretion of particles of binder and quartz sand, no defects on the surface in the form of growths or cracks, irregularities of various shapes and sizes, and that individual particles have a needle-fibrous, vitreous structure, which indicated an increased binder activity.

High strength results of fine concrete using clinkerless alkaline mixing on the basis of thermally activated marl are explained by formation of a durable geopolymer stone, represented by a frame aluminosilicate shutter alkaline medium with the formation of a 3D aluminosilicate hydrogel (Murtazaev and Salamanova 2018; Soldatov et al. 2016).

4 Conclusions

Thus, we theoretically justified and practically proved that Brønsted acid sites on the surface of highly active powders accelerated process of synthesizing silica gel, promoted the polymerization of silicon-oxygen anions, enhanced ion exchange reactions and stabilized intergranular contact formation.

The results of the researches significantly expanded the field of application of clinkerless binders on a liquid-glass binder and might enable partial replacement of expensive and energy-intensive portland cement in the construction industry.