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International Conference on Industrial Engineering

ICIE 2019: Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019) pp 217–224Cite as

Virtual Prediction of Accuracy of Processing on Example of External Circular Grinding

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Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Virtual prediction of processing accuracy is an actual task not only for modern mechanical engineering, but also for creating effective production cyber-physical systems based on the concept of “Industry 4.0.” Prediction of the accuracy is possible to implement by using the method of calculating the processing error and the model of metal removal (presented in this article in more detail) which is a model of grinding surface forming, taking into account the features of processing in reverse and non-reverse zones and allowing to calculate the current values of the radii in any section of the processing surface during the whole grinding cycle for the given processing conditions. The model of surface dimensions is constructed on the basis of the calculated values of the processing surface radii in order to estimate the errors of a diametrical size and shape error and location of the surfaces with a simultaneous evaluation of circular grinding cycle productivity. The model of metal removal for the circular external grinding cycle, described in this article, can be used not only for prediction of the processing accuracy for a given processing cycle, but also for designing a speed-optimal cycle, i.e., the model is a basis for development of an optimal cycle creation methodology.

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Abbreviations

σi:

Average stress intensity, N/mm2

d :

Workpiece diameter, mm

D :

Wheel diameter, mm

V 1 :

Periphery speed of wheel, m/s

V 2 :

Workpiece rotational speed, m/min

V soc :

Speed of wheel axial speed, mm/min

tp k,i,z :

Program value of radial component of the cutting force, mm/double stroke

k :

Ordinal number of workpiece radius

z :

Ordinal number of cycle stage

i :

Ordinal number of tool stroke on zth stage of cycle

B :

Total grinding wheel height, mm

η :

Bluntness ratio of wheel

γ :

Technological system compliance, N/mm

R wk :

Initial radius of workpiece on kth radius, mm

tp k,i−1,z :

Program feed per one workpiece revolution, mm

R max :

Maximal workpiece radius, mm

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Author information

Authors and Affiliations

  1. South Ural State University, 76, Lenin Avenue, Chelyabinsk, 454080, Russia

    P. P. Pereverzev & A. V. Akintseva

  2. College of Engineering University of Dhi Qar, 31, Dhi Qar, Nasiriyah, 3629, Republic of Iraq

    M. K. Alsigar

Authors
  1. P. P. Pereverzev
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  2. A. V. Akintseva
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  3. M. K. Alsigar
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Corresponding author

Correspondence to A. V. Akintseva .

Editor information

Editors and Affiliations

  1. South Ural State University, Chelyabinsk, Russia

    Andrey A. Radionov

  2. Platov South Russian State Polytechnic University, Novocherkassk, Russia

    Oleg A. Kravchenko

  3. South Ural State University, Chelyabinsk, Russia

    Victor I. Guzeev

  4. South Ural State University, Chelyabinsk, Russia

    Yurij V. Rozhdestvenskiy

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Pereverzev, P.P., Akintseva, A.V., Alsigar, M.K. (2020). Virtual Prediction of Accuracy of Processing on Example of External Circular Grinding. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019). ICIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22063-1_24

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  • DOI: https://doi.org/10.1007/978-3-030-22063-1_24

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-22062-4

  • Online ISBN: 978-3-030-22063-1

  • eBook Packages: EngineeringEngineering (R0)

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