Skip to main content

Innovative Natural Yarn Manufactured from Waste

  • Conference paper
  • First Online:
Advances in Manufacturing II (MANUFACTURING 2019)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

  • 1851 Accesses

Abstract

Circular economy initiatives aim to re-define growth to bring society wide benefits while inspiring research of natural alternative textiles and introduce new approaches in manufacturing. The creation of innovative ice-straw wool yarn and cloth is the focus of this paper. Entrepreneurs Bernadette Casey (Wellington) and Sally Shanks (Gisborne) of The Formary, wanted to make a difference in the environment and conceptualised the idea of transforming rice straw waste and strong NZ wool into yarn proposing the woven fabric had the potential to help reduce China’s massive air pollution problem caused by burning waste straw after the rice harvest and to use all of NZ’s mid 26 to 30 μ range wool [1]. The fibre blend development was facilitated with Beef and Lamb New Zealand, and NZ government funding and research and design at Textile Design and Institute of Fundamental Sciences, Massey University, and yarn engineering at WoolYarns, 2011–2014 [2].

Textile innovations using waste fibre feedstock from other industries are important [3]. The world’s first woven wool rice straw upholstery fabric enhances different qualities of each fibre [4]. The Formary presented it to Chinese clients during a WCC 2014 mayoral delegation to advance the commercialization process [5]. Mibu® was launched at the 2015 World Exposition in Milan [6] and subsequently exhibited in Korea and France.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Casey, B.: Optimism in problem solving (2013). www.youtube.com/watch?v=g1jrTKz5oHM

  2. Crossley, J.: Boundaries ‘limitless’ for new eco-fabric (2012). http://www.stuff.co.nz/business/industries/8011114/Boundaries-llimitless-for-new-eco-fabric

  3. Boztas, S.: Nice threads: the waste based fibres cleaning up fashion (2018). https://www.theguardian.com/business-to-business/2018/feb/12/nice-threads-the-waste-based-fibres-cleaning-up-fashion?CMP=share_btn_link

  4. Fibre2Fashion: New Zealand company unveils wool-rice straw yarn on world stage. At Fibre2Fashion news desk India (2015). https://www.fibre2fashion.com/news/textile-news/newsdetails.aspx?news_id=172234

  5. Burgess, G.: Building bridges to Japan and China. Business. Dominion Post. Fairfax Media, Wellington (2014)

    Google Scholar 

  6. Peters, M.: New fabric product from waste launched to world (2015). http://gisborneherald.co.nz/localnews/1753923-135/new-fabric-product-from-waste-launched

  7. Baker, G.: Weaving ideas from waste streams. Exporter Today (2013)

    Google Scholar 

  8. Grohnert, S.: The Formary (2012). https://www.youtube.com/watch?v=IlfI_IdHF0Q

  9. Ellen MacArthur Foundation: A new textiles economy: Redesigning fashion’s future (2017). http://www.ellenmacarthurfoundation.org/publications

  10. Casey, B.: Textile Solutions. Pure Advantage (2015). https://pureadvantage.org/news/2015/07/07/textile-solutions/

  11. Kentish-Barnes, C.: Company takes waste and wool blend idea to China (2011). https://www.radionz.co.nz/news/rural/80311/company-takes-waste-and-wool-blend-idea-to-china

  12. Tianjie, M.: China’s clampdown on stalk burning shows limits of command-and-control (2015). https://www.chinadialogue.net/article/show/single/en/8251-China-s-clampdown-on-stalk-burning-shows-limits-of-command-and-control

  13. Rotherham, F.: Trading places with China. Sunday Star Times. Fairfax Media New Zealand Ltd. (2012)

    Google Scholar 

  14. Abraham, N.: Compendium of Natural fibres in Commonwealth Countries. Commonwealth Secretariat, London (2010)

    Google Scholar 

  15. Chhiber, N.: Origins: Ikea + Industree Partnership (2018). https://industreefoundation.wordpress.com/2017/02/08/origins-ikea-industree-partnership/

  16. Tahir, P., Ahmed, A., SaifulAzry, S., Ahmed, Z.: Retting process of some bast plant fibres and its effect on fibre quality: a review. BioResources 6(4), 1–22 (2011)

    Google Scholar 

  17. Laitala, K., Grimstad Klepp, I., Henry, B.: Does use matter? Comparison of environmental impacts of clothing based on fiber type. Sustainability 10, 2524 (2018)

    Article  Google Scholar 

  18. Bowers, M.: New Zealand’s Nu-Yarn. MDes thesis. X University (2015)

    Google Scholar 

  19. Abou-El-Enin, O., Fadel, J., Mackill, D.: Differences in chemical composition and fibre digestion of rice straw with, and without, anhydrous ammonia from 53 rice straw varieties. Anim. Feed Sci. Technol. 79, 129–136 (1999)

    Article  Google Scholar 

  20. Heffernan, S.: Rice straw an evaluation. Massey University, Wellington (2012)

    Google Scholar 

  21. Beltran, R., Wang, L., Wang, X.: A controlled experiment on yarn hairiness and fabric pilling. Text. Res. J. 77(3), 179–183 (2007)

    Article  Google Scholar 

  22. Heffernan, S.: The value of textile education and industry partnerships. J. Text. Des. Res. Pract. 3(1–2), 65–85 (2016)

    Google Scholar 

  23. Macky, M.: Waste to textiles the exploration of potential application of rice straw waste in the development of eco textile design solutions. MDes thesis. Massey University (2014). https://mro.massey.ac.nz/handle/10179/5531?show=full

  24. Dombroski, G., Harding, D.: Ricicle Project. Massey University: Palmerston North (2013)

    Google Scholar 

  25. YNFX: Formary, a textile design and development company has developed a new yarn. YNFX. Yarns and Fibers News Bureau, June 2015. http://www.yarnsandfibers.com/news/textile-news/formary-launches-first-mibu-yarn-blended-wool-and-rice-straw-world-expo-milan#.W5RNtZMzZbU

Download references

Acknowledgments

The research work reported here was made possible by support from X University, Beef and Lamb New Zealand, and NZ government (MBIE Callaghan Innovation).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sandra Heffernan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Heffernan, S. (2019). Innovative Natural Yarn Manufactured from Waste. In: Gapiński, B., Szostak, M., Ivanov, V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-16943-5_41

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-16943-5_41

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-16942-8

  • Online ISBN: 978-3-030-16943-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics