Abstract
In order to follow the wear of the cutting tools, the monitoring of the machining processes plays a very important role in the minimization of the durations of breakdowns and the prevention of the appearance of certain undesired phenomena such as chattering, excessive wear or breakage of the cutting tool. In this context, the strategy adopted in this study is to use a methodology that combines numerical and experimental to track the wear and damage of cutting tools. The method is based on the analysis of the vibratory signatures measured in order to predict the lifetime of the tool during machining before its final degradation. As a first step, the work consists in the acquisition of data resulting from the cutting process as a function of the parameters of the cutting regime. Secondly, the work is dedicated to the processing of the measured signals using a new spectral indicator called the spectral center of gravity. The SCG spectral indicator has shown its power of predicting the transition from the phase of normal wear to that corresponding to the catastrophic wear of the cutting tool. The results obtained allowed to study the phenomena of vibration and then to predict their optimal lifetime.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Babouri MK, Ouelaa N, Djebala A (2012) Identification de l’évolution de l’usure d’un outil de tournage basée sur l’analyse des efforts de coupe et des vibrations. Revue Sci Technol Synthèse 24:123–134
Babouri MK, Ouelaa N, Djebala A (2016) Experimental study of tool life transition and wear monitoring in turning operation using a hybrid method based on wavelet multi-resolution analysis and empirical mode decomposition. Int J Adv Manuf Technol 82:2017–2028
Babouri MK, Ouelaa N, Djebala A (2017a) Application of the empirical mode decomposition method for the prediction of the tool wear in turning operation. Mechanika 23(2):315–320
Babouri MK, Ouelaa N, Djebala A, Djamaa MC, Boucherit S (2017b) Prediction of cutting tool’s optimal lifespan based on the scalar indicators and the wavelet multi-resolution analysis. In: Applied mechanics, behavior of materials, and engineering systems. Springer International Publishing, pp 299–310
Babouri MK, Ouelaa N, Djamaa MC, Djebala A, Hamzaoui N (2017c) Prediction of tool wear in the turning process using the spectral center of gravity. J Fail Anal Prev 17:905–913. https://doi.org/10.1007/s11668-017-0319-y
Dimla DE (1998) Multivariate tool condition monitoring in a metal cutting operation using neural networks. Ph.D. thesis, School of Engineering and Built Environment, University of Wolverhampton
Gradisek J, Govekar E, Grabec I (1998) Using coarse-grained entropy rate to detect chatter in cutting. J Sound Vib 214(5):941–952
Kenzari M., (2009) Vibroacoustic diagnosis of gears defects: sound perception approach analysis. Thesis, INSA of Lyon, France
Krimphoff J, Mcadams S, Winsberg S (1994) Caractérisation du timbre des sons complexes. II. Analyses acoustiques et quantification psychophysique. Journal de Physique IV 4(C5):625–628
Ravindra HV, Srinivasa YG, Krishnamurthy R (1997) Acoustic emission for tool condition monitoring in metal cutting. Wear 212(1):78–84
Rmili W (2007) Analyse vibratoire pour l’étude de l’usure des outils de coupe en tournage. Thesis, University François Rabelais Tours, France
Sandvik (2009) Coromant: Catalogue Général Outils de coupe Sandvik Coromant, Tournage –Fraisage – Perçage – Alésage – Attachements
Younes R, Hamzaoui N, Ouelaa N, Djebala A (2015) Perceptual study of the evolution of gear defects. Appl Acoust 99:60–67
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Babouri, M.K., Ouelaa, N., Djamaa, M.C., Djebala, A., Boucherit, S., Hamzaoui, N. (2019). Prediction of Optimal Lifetime of the Tool’s Wear in Turning Operation of AISI D3 Steel Based on the a New Spectral Indicator SCG. In: Boukharouba, T., Chaari, F., Ben Amar, M., Azouaoui, K., Ouali, N., Haddar, M. (eds) Computational Methods and Experimental Testing In Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-11827-3_9
Download citation
DOI: https://doi.org/10.1007/978-3-030-11827-3_9
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-11826-6
Online ISBN: 978-3-030-11827-3
eBook Packages: EngineeringEngineering (R0)