Skip to main content

Drain Free Filtration (DFF)—A New CFF Technology

  • Conference paper
  • First Online:
Light Metals 2019

Abstract

Hydro and Hycast have significant experience in using underpressure to lift liquid metal up from the level in the launders for metal refining and thereby avoiding drainage metal at the end of the cast. This is also utilized in the Drain Free Filtration (DFF) technology, a new Ceramic Foam Filter (CFF) technology that has been developed. Eliminating drainage metal is a cost factor as well as an advantage regarding safety. In a standard CFF box the metal flow direction during priming is the same as during filtration. With the DFF technology the filters are primed in the reverse direction, which gives several advantages when it comes to how well the priming is working and for the subsequent filtration efficiency. Tests with a prototype DFF box with 23″ filters have shown that priming of 80 ppi filters is working very well. Thus, the new technology will enable Hydro to produce high quality metal for critical products that will help our customers.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 449.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. U. Tundal, I. K. Steen, T. Haugen, and J. O. Fagerlie, WO 2016/126165 A1.

    Google Scholar 

  2. G. Mæland et. Al., “Hycast I-60 SIR- a new generation inline melt refining system” Light Metals 2002, pp 855–859.

    Google Scholar 

  3. Datasheet - 565 SIVEX Application Guidelines E4; https://www.pyrotek.com/DeliverFile/e8949c2cdcf637e617f6ea2fcdb28d09.

  4. M. W. Kennedy, K. Zhang, R. Fritzsch, S. Akhtar, J. A. Bakken, and R. E. Aune, “Characterization of Ceramic Foam Filters Used for Liquid Metal Filtration,” Metall. Mater. Trans. B, vol. 44, no. 3, Feb. 2013, pp. 671–690.

    Google Scholar 

  5. F. Breton, P. Waite and P. Robichaud, Advanced Compact Filtration (ACF): An efficient and flexible filtration process, Light Metals, TMS, 2013.

    Google Scholar 

  6. Wang, D.-J. and S.-T. Wu, The influence of oxidation on the wettability of aluminum on sapphire. Acta metallurgica et materialia, 1994. 42(12): p. 4029–4034.

    Google Scholar 

  7. S. Bao, M. Syvertsen, F. Syvertsen B. E. Gihleengen, U. Tundal, and T. Pettersen, Laboratory Scale Study of Reverse Priming in Aluminium Filtration, Cast Shop Technology TMS, 2019.

    Google Scholar 

  8. N. G. Towsey, W. Schneider and H-P. Krug, A Comprehensive Study of Ceramic Foam Filtration, 7th Australian Asian Pacific Conference, Aluminium Cast House Technology, TMS, 2001.

    Google Scholar 

  9. S. Instone, M. Badowski, and W. Schneider, “XC Filter- A filter for increased filtration performance”, 9th Australian Conference and Exhibition Aluminium Casthouse Technology, 2005, 259–267.

    Google Scholar 

  10. I. K. Steen, E. Myrbostad, A. Håkonsen, T. Haugen, Hycast I-60 SIR- a unique concept for inline metal refining, TMS, 2010.

    Google Scholar 

  11. C. Stanica and P. Moldovan, “Aluminium melt cleanliness performance evaluation using PoDFA technology”, U.P.B. Sci. Bull., Series B. Vol. 71, Iss. 4, 2009.

    Google Scholar 

Download references

Acknowledgements

The authors wish to thank Hydro Aluminium for the permission to publish the present paper. The authors also want to acknowledge the excellent support during the trials at the Hydro R&D casthouse in Sunndal, Norway in the development of this technology.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ulf Tundal .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Tundal, U., Steen, I., Strømsvåg, Å., Haugen, T., Fagerlie, J.O., Håkonsen, A. (2019). Drain Free Filtration (DFF)—A New CFF Technology. In: Chesonis, C. (eds) Light Metals 2019. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-05864-7_134

Download citation

Publish with us

Policies and ethics