Abstract
Additive manufacturing (AM) processes, in particular selective laser melting (SLM), are predestined for the implementation of innovative cutting tool functions and tool geometries [1]. Using SLM, structures such as complex internal cooling channels for minimum quantity lubrication systems (MQL) [2] and cryogenic carbon dioxide cooling [3], which were previously difficult to produce using conventional manufacturing processes, can now be produced. Mini-channels are used in a wide variety of applications in mechanical engineering. While they are used in plastic injection moulding and die casting to cool the tool mould [4], cooling channels are used in machining both for cooling and for the direct supply of lubricant to the cutting zone [5].
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Abele, E., Heep, T., Kniepkamp, M., Feßler, P.: Mit SLM-Technologie hergestellte Zerspanungswerkzeuge – Potenziale und Grenzen. Hagen (2016)
Duchosal, A., Werda, S., Serra, R., Leroy, R., Hamdi, H.: Numerical modeling and experimental measurement of MQL impingement over an insert in a milling tool with inner channels. Int. J. Mach. Tools Manuf. 94, 37–47 (2015)
Abele, E., Heep, T., Bickert, C., Pyttel, B., Kirilov, K.: Additiv hergestellter Drehklemmhalter: Schwingfestigkeit additiver Werkzeugstrukturen und Freistrahlverhalten kryogener Kohlenstoffdioxidkühlung. wt Werkstattstechnik online, pp. 100–106 (2018)
Furumoto, T., Ueda, T., Amino, T., Hosokawa, A.: A study of internal face finishing of the cooling channel in injection mold with free abrasive grains. J. Mater. Process. Technol. 211, 1742–1748 (2011)
Zhang, C., Zhang, S., Yan, X., Zhang, Q.: Effects of internal cooling channel structures on cutting forces and tool life in side milling of H13 steel under cryogenic minimum quantity lubrication condition. Int. J. Adv. Manuf. Technol. 83, 975–984 (2016)
Min, S., Inasaki, I., Fujimura, S., Wada, T., Suda, S., Wakabayashi, T.: A study on tribology in minimal quantity lubrication cutting. CIRP Ann. 54, 105–108 (2005)
Liu, C., Cai, Z., Dai, Y., Huang, N., Xu, F., Lao, C.: Experimental comparison of the flow rate and cooling performance of internal cooling channels fabricated via selective laser melting and conventional drilling process. Int. J. Adv. Manuf. Technol. 23, 1917 (2018)
Moody, L.F.: Friction Factors for Pipe Flow. Trans. A.S.M.E., 671–684 (1944)
Schacht, M., Wolff, C.: Mit MMS 40 Prozent produktiver: Produktionssteigerungen um 40% durch konsequenten Einsatz der Minimalmengenschmierung in der Fertigung als Ergebnis einer strategischen Zielsetzung. Werkstatt und Betrieb (2003)
Thomas, D.: The development of design rules for selective laser melting, Dissertation, University of Wales Institute, Cardiff (2009)
Mazur, M., Leary, M., McMillan, M., Elambasseril, J., Brandt, M.: SLM additive manufacture of H13 tool steel with conformal cooling and structural lattices. Rapid Prototyp. J. 22, 504–518 (2016)
Snyder, J.C., Stimpson, C.K., Thole, K.A., Mongillo, D.: Build direction effects on additively manufactured channels. J. Turbomach. 138, 51006 (2016)
Pakkanen, J., Calignano, F., Trevisan, F., Lorusso, M., Ambrosio, E.P., Manfredi, D., et al.: Study of internal channel surface roughnesses manufactured by selective laser melting in aluminum and titanium alloys. Metall Mat. Trans. A 47, 3837–3844 (2016)
Stimpson, C.K., Snyder, J.C., Thole, K.A., Mongillo, D.: Scaling roughness effects on pressure loss and heat transfer of additively manufactured channels. J. Turbomach. 139, 21003 (2017)
Kandlikar, S.G., Grande, W.J.: Evolution of microchannel flow passages–thermohydraulic performance and fabrication technology. Heat Transfer Eng. 24, 3–17 (2003)
Brackbill, T.P., Kandlikar, S.G.: Effect of sawtooth roughness on pressure drop and turbulent transition in microchannels. Heat Transfer Eng. 28, 662–669 (2007)
Kandlikar, S.G., Schmitt, D., Carrano, A.L., Taylor, J.B.: Characterization of surface roughness effects on pressure drop in single-phase flow in minichannels. Phys. Fluids 17, 1–11 (2005)
Adams, T., Grant, C., Watson, H.: A simple algorithm to relate measured surface roughness to equivalent sand-grain roughness. IJMEM (2012)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Merschroth, H.H., Meiniger, S., Abele, E. (2019). Examination of Discretised Mini-channel Elements for the Transport of Air Manufactured by Selective Laser Melting. In: Schmitt, R., Schuh, G. (eds) Advances in Production Research. WGP 2018. Springer, Cham. https://doi.org/10.1007/978-3-030-03451-1_61
Download citation
DOI: https://doi.org/10.1007/978-3-030-03451-1_61
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-03450-4
Online ISBN: 978-3-030-03451-1
eBook Packages: EngineeringEngineering (R0)