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Surface Roughness and Microstructure in Ultrasonically Assisted Turning of W-Fe-Ni Alloy

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Manufacturing Systems and Technologies for the New Frontier

Abstract

The experiment is carried out of turning W-Fe-Ni alloy by conventional turning and ultrasonically assisted turning. Effects of cutting parameters and vibration parameters on surface roughness are studied. The significant factors influence surface roughness by the orders of feed rate, tool amplitude and tool frequency in ultrasonically assisted turning, whereas the main factors influence surface roughness is feed rate in conventional turning. Using ultrasonically assisted turning can reduce surface roughness by 7.05%30.06% compared with conventional turning in same cutting parameters in experiments. To analyze the characteristics of surface machined, X ray diffractometer, white light interferometer and scanning electronic microscope are used to observe micro surface profile. It is confirmed that apart from the regular feed marks with an equal spacing, there are also regular parallel stripes on the finished surface in ultrasonically assisted turning. It is intense ironing effects that reduce the surface roughness and increase compressive stress. A high quality surface can be obtained by selecting appropriate parameters in ultrasonically assisted turning.

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Author information

Authors and Affiliations

  1. China Academy of Engineering Physics, China

    Jie Chen, Guangxue Tian, Yonggang Chi, Mei Liu, Dongwei Shan & Yuelin Liu

Authors
  1. Jie Chen
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  2. Guangxue Tian
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  3. Yonggang Chi
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  4. Mei Liu
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  5. Dongwei Shan
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  6. Yuelin Liu
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Editor information

Editors and Affiliations

  1. Department of Engineering Synthesis, The University of Tokyo, Tokyo, 113-8656, Japan

    Mamoru Mitsuishi (Dr. Eng.) (Dr. Eng.)

  2. Research into Artifacts Center for Engineering, The University of Tokyo, Chiba, 277-8568, Japan

    Kanji Ueda (Dr. Eng.) (Dr. Eng.)

  3. Department of Precision Machinery Engineering, The University of Tokyo, Tokyo, 113-8656, Japan

    Fumihiko Kimura (Dr. Eng.) (Dr. Eng.)

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© 2008 Springer-Verlag London Limited

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Chen, J., Tian, G., Chi, Y., Liu, M., Shan, D., Liu, Y. (2008). Surface Roughness and Microstructure in Ultrasonically Assisted Turning of W-Fe-Ni Alloy. In: Mitsuishi, M., Ueda, K., Kimura, F. (eds) Manufacturing Systems and Technologies for the New Frontier. Springer, London. https://doi.org/10.1007/978-1-84800-267-8_90

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  • DOI: https://doi.org/10.1007/978-1-84800-267-8_90

  • Publisher Name: Springer, London

  • Print ISBN: 978-1-84800-266-1

  • Online ISBN: 978-1-84800-267-8

  • eBook Packages: EngineeringEngineering (R0)

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